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Subaru Legacy 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2009 Generation Generation Code: Fifth Generation (BP/BL) Codes Chassis Code: BP (Wagon), BL (Sedan) 👋 Introduction Market Position Segment: Mid-size Sedan/Wagon Target Audience: Enthusiasts, DIY mechanics, professional technicians. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Mazda6, Ford Fusion, Nissan Altima. Key Features Usp: Standard Symmetrical All-Wheel Drive (AWD) across most trims, Boxer engine, reputable safety record. Manual Advantage: Provides detailed, manufacturer-approved procedures for repairs and maintenance, superior to generic online guides. 📋 Manual Details Coverage Areas Regions Covered: Global (North America, Europe, Asia) Page Count Estimated Pages: Over 2000 pages (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling. Engine Management: Fuel injection, ignition system, emissions control, sensors, actuators, ECU operation, diagnostics. Transmission Manual: Clutch, gearbox assembly, shift mechanisms, final drive (for manual transmission variants). Transmission Automatic: Automatic transmission operation, valve body, torque converter, electronic controls, fluid types, overhaul procedures (for automatic transmission variants). Drivetrain: All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints. Suspension: Front and rear suspension components, struts, shocks, springs, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, steering column, alignment. Brakes: Brake system components (discs, pads, calipers, master cylinder), ABS, EBD, brake fluid specifications, bleeding procedures. Electrical System: Battery, charging system, starter, lighting, power windows, mirrors, wipers, horn, fuses, relays, wiring diagrams. Body And Chassis: Body panels, doors, hood, trunk, interior trim, chassis structure, anti-corrosion. HVAC: Heating, ventilation, and air conditioning system, refrigerant, diagnosis, component replacement. Safety Systems: Airbags, seatbelts, SRS module, safety restraint system. Infotainment And Comfort: Audio system, navigation (if equipped), climate control interfaces. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation. Scheduled Maintenance: Specific maintenance items at defined mileage or time intervals. Troubleshooting: Diagnostic flowcharts for common issues, symptom-based troubleshooting. Repair Procedures: Step-by-step instructions for component replacement and repair. Diagnostics: OBD-II codes, sensor data interpretation, diagnostic tool usage. Component Removal And Installation: Detailed instructions for disassembling and reassembling major vehicle components. Torque Specifications: Precise torque values for critical fasteners. Wiring Diagrams: Comprehensive electrical circuit diagrams for all systems. Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds). 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 2.5L: EJ253 Engine Type 2.5L: 2.5L Flat-4 (Boxer) SOHC Naturally Aspirated Displacement 2.5L: 2457 cc (149.9 cu in) Bore X Stroke 2.5L: 99.5 mm x 79.0 mm (3.92 in x 3.11 in) Compression Ratio 2.5L: 9.7:1 Horsepower 2.5L: 170 hp @ 5,800 rpm (approx.) Torque 2.5L: 170 lb-ft @ 4,400 rpm (approx.) Engine Code 3.0L: EZ30D Engine Type 3.0L: 3.0L Flat-6 (Boxer) DOHC Naturally Aspirated Displacement 3.0L: 3000 cc (183.1 cu in) Horsepower 3.0L: 243 hp @ 6,600 rpm (approx.) Torque 3.0L: 219 lb-ft @ 5,000 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded (for 2.5L), 87 Octane Unleaded Recommended (for 3.0L, premium may offer slight benefit) Performance Engine Orientation: Horizontally-opposed (Boxer) Valvetrain: DOHC 4 valves per cylinder with Variable Valve Lift (VVL) on 3.0L, SOHC 2 valves per cylinder on 2.5L 🔧 Transmission Standard Transmission 2.5L: 5-speed Manual Transmission (MT) Transmission 3.0L: 5-speed Automatic Transmission (AT) Optional Transmission 2.5L: 4-speed Automatic Transmission (AT) Transmission 3.0L: N/A (5-speed AT standard) Features AWD System: Symmetrical All-Wheel Drive (AWD) AWD Type Manual: Viscous coupling center differential with asymmetrical torque split. AWD Type Automatic: Electronically controlled multi-plate transfer clutch with variable torque split. Fluid Specifications Automatic Transmission Fluid: Subaru ATF HP (or equivalent) Manual Transmission Fluid: Subaru Extra-S MT Fluid (or GL-5 75W-90 synthetic gear oil) 📐 Dimensions Exterior Sedan Length: 4745 mm (186.8 in) Width: 1770 mm (69.7 in) Height: 1445 mm (56.9 in) Exterior Wagon Length: 4730 mm (186.2 in) Width: 1770 mm (69.7 in) Height: 1500 mm (59.1 in) Exterior Wheelbase: 2750 mm (108.3 in) Front Track: 1515 mm (59.6 in) Rear Track: 1515 mm (59.6 in) Weights Curb Weight 2.5L: 1450-1550 kg (3200-3417 lbs) approx. Curb Weight 3.0L: 1550-1600 kg (3417-3527 lbs) approx. Cargo Cargo Volume Sedan: 450 L (15.9 cu ft) approx. Cargo Volume Wagon: 841 L (29.7 cu ft) with rear seats up, 1756 L (62.0 cu ft) with rear seats folded. 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 5 Stars NHTSA Front Crash Test Passenger: 5 Stars NHTSA Side Crash Test Front Seat: 5 Stars NHTSA Side Crash Test Rear Seat: 5 Stars IIHS Top Safety Pick: Yes Active Features ABS: Standard 4-wheel Anti-lock Braking System (ABS) with...
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Subaru Legacy 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2009
Generation
Generation Code:
Fifth Generation (BP/BL)
Codes
Chassis Code:
BP (Wagon), BL (Sedan)
👋 Introduction
Market Position
Segment:
Mid-size Sedan/Wagon
Target Audience:
Enthusiasts, DIY mechanics, professional technicians.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Mazda6, Ford Fusion, Nissan Altima.
Key Features
Usp:
Standard Symmetrical All-Wheel Drive (AWD) across most trims, Boxer engine, reputable safety record.
Manual Advantage:
Provides detailed, manufacturer-approved procedures for repairs and maintenance, superior to generic online guides.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (North America, Europe, Asia)
Page Count
Estimated Pages:
Over 2000 pages (typical for comprehensive service manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling.
Engine Management:
Fuel injection, ignition system, emissions control, sensors, actuators, ECU operation, diagnostics.
Transmission Manual:
Clutch, gearbox assembly, shift mechanisms, final drive (for manual transmission variants).
Transmission Automatic:
Automatic transmission operation, valve body, torque converter, electronic controls, fluid types, overhaul procedures (for automatic transmission variants).
Drivetrain:
All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints.
Suspension:
Front and rear suspension components, struts, shocks, springs, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column, alignment.
Brakes:
Brake system components (discs, pads, calipers, master cylinder), ABS, EBD, brake fluid specifications, bleeding procedures.
Electrical System:
Battery, charging system, starter, lighting, power windows, mirrors, wipers, horn, fuses, relays, wiring diagrams.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, chassis structure, anti-corrosion.
HVAC:
Heating, ventilation, and air conditioning system, refrigerant, diagnosis, component replacement.
Safety Systems:
Airbags, seatbelts, SRS module, safety restraint system.
Infotainment And Comfort:
Audio system, navigation (if equipped), climate control interfaces.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation.
Scheduled Maintenance:
Specific maintenance items at defined mileage or time intervals.
Troubleshooting:
Diagnostic flowcharts for common issues, symptom-based troubleshooting.
Repair Procedures:
Step-by-step instructions for component replacement and repair.
Diagnostics:
OBD-II codes, sensor data interpretation, diagnostic tool usage.
Component Removal And Installation:
Detailed instructions for disassembling and reassembling major vehicle components.
Torque Specifications:
Precise torque values for critical fasteners.
Wiring Diagrams:
Comprehensive electrical circuit diagrams for all systems.
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds).
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 2.5L:
EJ253
Engine Type 2.5L:
2.5L Flat-4 (Boxer) SOHC Naturally Aspirated
Displacement 2.5L:
2457 cc (149.9 cu in)
Bore X Stroke 2.5L:
99.5 mm x 79.0 mm (3.92 in x 3.11 in)
Compression Ratio 2.5L:
9.7:1
Horsepower 2.5L:
170 hp @ 5,800 rpm (approx.)
Torque 2.5L:
170 lb-ft @ 4,400 rpm (approx.)
Engine Code 3.0L:
EZ30D
Engine Type 3.0L:
3.0L Flat-6 (Boxer) DOHC Naturally Aspirated
Displacement 3.0L:
3000 cc (183.1 cu in)
Horsepower 3.0L:
243 hp @ 6,600 rpm (approx.)
Torque 3.0L:
219 lb-ft @ 5,000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded (for 2.5L), 87 Octane Unleaded Recommended (for 3.0L, premium may offer slight benefit)
Performance
Engine Orientation:
Horizontally-opposed (Boxer)
Valvetrain:
DOHC 4 valves per cylinder with Variable Valve Lift (VVL) on 3.0L, SOHC 2 valves per cylinder on 2.5L
🔧 Transmission
Standard
Transmission 2.5L:
5-speed Manual Transmission (MT)
Transmission 3.0L:
5-speed Automatic Transmission (AT)
Optional
Transmission 2.5L:
4-speed Automatic Transmission (AT)
Transmission 3.0L:
N/A (5-speed AT standard)
Features
AWD System:
Symmetrical All-Wheel Drive (AWD)
AWD Type Manual:
Viscous coupling center differential with asymmetrical torque split.
AWD Type Automatic:
Electronically controlled multi-plate transfer clutch with variable torque split.
Fluid Specifications
Automatic Transmission Fluid:
Subaru ATF HP (or equivalent)
Manual Transmission Fluid:
Subaru Extra-S MT Fluid (or GL-5 75W-90 synthetic gear oil)
📐 Dimensions
Exterior Sedan
Length:
4745 mm (186.8 in)
Width:
1770 mm (69.7 in)
Height:
1445 mm (56.9 in)
Exterior Wagon
Length:
4730 mm (186.2 in)
Width:
1770 mm (69.7 in)
Height:
1500 mm (59.1 in)
Exterior
Wheelbase:
2750 mm (108.3 in)
Front Track:
1515 mm (59.6 in)
Rear Track:
1515 mm (59.6 in)
Weights
Curb Weight 2.5L:
1450-1550 kg (3200-3417 lbs) approx.
Curb Weight 3.0L:
1550-1600 kg (3417-3527 lbs) approx.
Cargo
Cargo Volume Sedan:
450 L (15.9 cu ft) approx.
Cargo Volume Wagon:
841 L (29.7 cu ft) with rear seats up, 1756 L (62.0 cu ft) with rear seats folded.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
5 Stars
NHTSA Front Crash Test Passenger:
5 Stars
NHTSA Side Crash Test Front Seat:
5 Stars
NHTSA Side Crash Test Rear Seat:
5 Stars
IIHS Top Safety Pick:
Yes
Active Features
ABS:
Standard 4-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Traction Control:
Standard Traction Control System (TCS).
Stability Control:
Standard Vehicle Dynamics Control (VDC).
Passive Features
Airbags:
Standard front dual-stage airbags, front side-impact airbags, side curtain airbags.
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners and load limiters, rear 3-point seatbelts.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard CD player with AM/FM radio, auxiliary input. Optional premium audio systems and in-dash CD changer available on higher trims.
Navigation:
Optional in-dash DVD-based navigation system available on Limited trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Tire Pressure Monitoring:
Available Tire Pressure Monitoring System (TPMS).
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input jack.
Bluetooth:
Not standard. Available as an accessory or aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe driving) or 7,500 miles or 6 months (normal driving), using synthetic oil recommended.
Engine Air Filter Replacement:
Every 30,000 miles or 24 months.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement 2.5L:
Every 60,000 miles (platinum tipped).
Spark Plug Replacement 3.0L:
Every 60,000 miles (iridium tipped).
Timing Belt Replacement:
Not applicable (uses a timing chain).
Fluid Specifications
Engine Oil Capacity 2.5L:
4.5 US quarts (4.3 L) with filter change (5W-30 synthetic recommended).
Engine Oil Capacity 3.0L:
5.8 US quarts (5.5 L) with filter change (5W-30 synthetic recommended).
Coolant:
Subaru Super Coolant (blue) or equivalent (50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
While less common on the EJ253 compared to earlier EJ25 iterations, head gasket leaks can still occur. The manual will detail inspection and replacement procedures.
Automatic Transmission Shifting:
Some reports of occasional rough shifting or delayed engagement, which could be related to fluid degradation or solenoids. Manual will cover diagnostics.
Rear Wheel Bearings:
Increased mileage can lead to wear on rear wheel bearings, causing humming or grinding noises. Manual covers replacement.
Suspension Component Wear:
Worn control arm bushings, ball joints, and sway bar links are common wear items that can affect ride quality and handling. Manual provides inspection and replacement guidance.
📚 Vehicle History
Brand Heritage
Brand Focus:
Subaru's heritage is rooted in aviation engineering, which influenced its early adoption of boxer engines and all-wheel drive for enhanced stability and traction.
Model Evolution
Fifth Generation Intro:
The 2009 model year marks the final year of the fourth generation (BP/BL) Legacy, known for its refined chassis and improved interior comfort.
Production
Manufacturing Location:
Gunma Plant, Japan
Production Years Generation:
2003-2009
🏆 Awards & Recognition
Recognitions
IIHS Award:
Consistently earned the IIHS Top Safety Pick designation for its excellent crash test performance.
Consumer Reports Reliability:
Generally rated as average to good for reliability by consumer organizations, with specific model years and powertrains having varying scores. The manual helps address potential issues.
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