Subaru Legacy 1995 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1995 Codes Chassis Code: BD/BG Engine Codes Covered: EJ22, EJ25 Drive Type Covered: All-Wheel Drive (AWD) 👋 Introduction Market Position Segment: Mid-size Sedan/Wagon Usp: Standard Symmetrical All-Wheel Drive, Boxer engine, reputation for durability Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Mazda Millenia Key Features Powertrain: Horizontally opposed (Boxer) 4-cylinder engines with AWD Body Styles: Sedan and Wagon (Outback Sport designation for higher ground clearance versions) 📋 Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Target Audience: Professional Technicians and Experienced DIY Enthusiasts Page Count Estimated Pages: 1500-2000 (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download (Digital) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, tuning, lubrication, cooling, fuel delivery, ignition, emissions control Transmission: Manual and Automatic: overhaul, diagnosis, fluid service, shift control, clutch (manual) Drivetrain: Front and Rear Differentials, Driveshafts, CV Joints, AWD System operation and servicing Brakes: Front/Rear Disc Brakes, ABS System (if equipped), hydraulic system, parking brake, component replacement Suspension: Front MacPherson Strut, Rear Multi-link: diagnosis, component replacement, alignment specifications Steering: Power Rack and Pinion, diagnosis, fluid service, component replacement Electrical: Wiring Diagrams, Fuse/Relay locations, ECU, Sensors, Alternator, Starter, Lighting, Instrumentation, Power Windows/Locks Body: Body Panels, Doors, Hood, Trunk, Glass, Interior Trim, Seats, Body Sealing HVAC: Heating, Ventilation, Air Conditioning system diagnosis and service Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-up procedures Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC code interpretation (OBD-I) Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components Overhaul: Complete engine and transmission overhaul instructions Replacement: Component replacement procedures (e.g., water pump, alternator, fuel pump, brake pads) Adjustment: Valve adjustment, ignition timing adjustment, parking brake adjustment Technical Specifications: Torque specifications, clearances, tolerances, fluid capacities, diagnostic parameters Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval Print Quality Print Readability: High-resolution scans ensuring clarity of text and diagrams Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Code: EJ22E Engine 1 Type: 2.2L Naturally Aspirated SOHC Boxer 4-Cylinder Engine 1 Displacement: 2211 cc Engine 1 Bore X Stroke: 96.0 mm x 75.0 mm Engine 1 Compression Ratio: 9.5:1 Engine 1 Horsepower: 135 hp @ 5600 rpm Engine 1 Torque: 140 lb-ft @ 4400 rpm Secondary Engine Engine 2 Code: EJ25D Engine 2 Type: 2.5L Naturally Aspirated DOHC Boxer 4-Cylinder Engine 2 Displacement: 2457 cc Engine 2 Bore X Stroke: 99.5 mm x 79.0 mm Engine 2 Compression Ratio: 9.5:1 Engine 2 Horsepower: 165 hp @ 6000 rpm Engine 2 Torque: 155 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-point Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane minimum recommended, 89 Octane for EJ25D often preferred) Ignition System Ignition Type: Distributorless Ignition System (DIS) with coil-on-plug or coil-pack setup Cooling System Coolant Type: Ethylene Glycol based antifreeze (typically a 50/50 mix with distilled water) Lubrication Oil Type: API Service SG, SH, or SJ, SAE 5W-30 or 10W-30 (check owner's manual for specific climate recommendations) Oil Capacity: 4.5 US quarts (4.3 Liters) with filter change 🔧 Transmission Standard Transmission 1: 5-Speed Manual (Model: TY754) Optional Transmission 2: 4-Speed Automatic (Model: 4EAT - Electronic Automatic Transmission) Features AWD System: Symmetrical All-Wheel Drive with viscous coupling center differential (active on demand for manual, permanent with electronically controlled clutch pack for automatic) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Subaru Extra-S or equivalent recommended) Automatic Transmission Fluid: Subaru ATF-HP or Dexron-III equivalent Rear Differential Fluid: API GL-5, SAE 80W-90 📐 Dimensions Exterior Wheelbase: 104.3 inches (2649 mm) Length Sedan: 187.2 inches (4755 mm) Length Wagon: 188.0 inches (4775 mm) Width: 69.4 inches (1763 mm) Height Sedan: 56.1 inches (1425 mm) Height Wagon: 58.1 inches (1476 mm) / 60.4 inches (1534 mm) for Outback Sport Weights Curb Weight Min: 3130 lbs (1420 kg) Curb Weight Max: 3450 lbs (1565 kg) Gross Vehicle Weight Rating Gvwr: 4400 lbs (2000 kg) approx. Cargo Cargo Volume Sedan: 15.1 cu ft (428 L) Cargo Volume Wagon: 32.3 cu ft (915 L) behind rear seats, 65.3 cu ft (1849 L) with rear seats folded 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4-star (1995 model year) NHTSA Passenger Front Impact: 4-star (1995 model year) Active Features ABS: Optional Anti-lock Braking System (4-wheel disc brakes standard on most models, rear drum on some base wagons) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: 3-point front and rear seatbelts, driver's seatbelt pretensioner Rollover Protection: Reinforced chassis structure for improved rollover resistance 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo...

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Tipo: Car

Fabricante:

Sku: 384407

Coleções: ALL Subaru

Disponibilidade: Em estoque

Tag: 1995 Car Cars Legacy Misc Subaru

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Codes

Chassis Code:

BD/BG

Engine Codes Covered:

EJ22, EJ25

Drive Type Covered:

All-Wheel Drive (AWD)

👋 Introduction

Market Position

Segment:

Mid-size Sedan/Wagon

Standard Symmetrical All-Wheel Drive, Boxer engine, reputation for durability

Competitive Analysis

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Mazda Millenia

Key Features

Powertrain:

Horizontally opposed (Boxer) 4-cylinder engines with AWD

Body Styles:

Sedan and Wagon (Outback Sport designation for higher ground clearance versions)

📋 Manual Details

Coverage Areas

Primary Focus:

Workshop Service and Repair

Target Audience:

Professional Technicians and Experienced DIY Enthusiasts

Page Count

Estimated Pages:

1500-2000 (typical for comprehensive workshop manuals of this era)

Manual Type

Type:

Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download (Digital)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnosis, tuning, lubrication, cooling, fuel delivery, ignition, emissions control

Transmission:

Manual and Automatic: overhaul, diagnosis, fluid service, shift control, clutch (manual)

Drivetrain:

Front and Rear Differentials, Driveshafts, CV Joints, AWD System operation and servicing

Brakes:

Front/Rear Disc Brakes, ABS System (if equipped), hydraulic system, parking brake, component replacement

Suspension:

Front MacPherson Strut, Rear Multi-link: diagnosis, component replacement, alignment specifications

Steering:

Power Rack and Pinion, diagnosis, fluid service, component replacement

Electrical:

Wiring Diagrams, Fuse/Relay locations, ECU, Sensors, Alternator, Starter, Lighting, Instrumentation, Power Windows/Locks

Body:

Body Panels, Doors, Hood, Trunk, Glass, Interior Trim, Seats, Body Sealing

HVAC:

Heating, Ventilation, Air Conditioning system diagnosis and service

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, tune-up procedures

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, DTC code interpretation (OBD-I)

Repair:

Detailed step-by-step repair procedures for all major mechanical and electrical components

Overhaul:

Complete engine and transmission overhaul instructions

Replacement:

Component replacement procedures (e.g., water pump, alternator, fuel pump, brake pads)

Adjustment:

Valve adjustment, ignition timing adjustment, parking brake adjustment

Technical Specifications:

Torque specifications, clearances, tolerances, fluid capacities, diagnostic parameters

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid changes to complete engine rebuilds and electrical system diagnostics.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchability:

Searchable text for quick information retrieval

Print Quality

Print Readability:

High-resolution scans ensuring clarity of text and diagrams

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Quality:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Code:

EJ22E

Engine 1 Type:

2.2L Naturally Aspirated SOHC Boxer 4-Cylinder

Engine 1 Displacement:

2211 cc

Engine 1 Bore X Stroke:

96.0 mm x 75.0 mm

Engine 1 Compression Ratio:

9.5:1

Engine 1 Horsepower:

135 hp @ 5600 rpm

Engine 1 Torque:

140 lb-ft @ 4400 rpm

Secondary Engine

Engine 2 Code:

EJ25D

Engine 2 Type:

2.5L Naturally Aspirated DOHC Boxer 4-Cylinder

Engine 2 Displacement:

2457 cc

Engine 2 Bore X Stroke:

99.5 mm x 79.0 mm

Engine 2 Compression Ratio:

9.5:1

Engine 2 Horsepower:

165 hp @ 6000 rpm

Engine 2 Torque:

155 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-point Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane minimum recommended, 89 Octane for EJ25D often preferred)

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) with coil-on-plug or coil-pack setup

Cooling System

Coolant Type:

Ethylene Glycol based antifreeze (typically a 50/50 mix with distilled water)

Lubrication

Oil Type:

API Service SG, SH, or SJ, SAE 5W-30 or 10W-30 (check owner's manual for specific climate recommendations)

Oil Capacity:

4.5 US quarts (4.3 Liters) with filter change

🔧 Transmission

Standard

Transmission 1:

5-Speed Manual (Model: TY754)

Optional

Transmission 2:

4-Speed Automatic (Model: 4EAT - Electronic Automatic Transmission)

Features

AWD System:

Symmetrical All-Wheel Drive with viscous coupling center differential (active on demand for manual, permanent with electronically controlled clutch pack for automatic)

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (Subaru Extra-S or equivalent recommended)

Automatic Transmission Fluid:

Subaru ATF-HP or Dexron-III equivalent

Rear Differential Fluid:

API GL-5, SAE 80W-90

📐 Dimensions

Exterior

Wheelbase:

104.3 inches (2649 mm)

Length Sedan:

187.2 inches (4755 mm)

Length Wagon:

188.0 inches (4775 mm)

Width:

69.4 inches (1763 mm)

Height Sedan:

56.1 inches (1425 mm)

Height Wagon:

58.1 inches (1476 mm) / 60.4 inches (1534 mm) for Outback Sport

Weights

Curb Weight Min:

3130 lbs (1420 kg)

Curb Weight Max:

3450 lbs (1565 kg)

Gross Vehicle Weight Rating Gvwr:

4400 lbs (2000 kg) approx.

Cargo

Cargo Volume Sedan:

15.1 cu ft (428 L)

Cargo Volume Wagon:

32.3 cu ft (915 L) behind rear seats, 65.3 cu ft (1849 L) with rear seats folded

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

4-star (1995 model year)

NHTSA Passenger Front Impact:

4-star (1995 model year)

Active Features

Optional Anti-lock Braking System (4-wheel disc brakes standard on most models, rear drum on some base wagons)

Passive Features

Airbags:

Driver and Passenger Frontal Airbags

Seatbelts:

3-point front and rear seatbelts, driver's seatbelt pretensioner

Rollover Protection:

Reinforced chassis structure for improved rollover resistance

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with Cassette player, optional CD player. Basic speaker configurations.

Driver Assistance

Cruise Control:

Standard on most higher trims, optional on base models.

Connectivity

OBD Standard:

OBD-I (On-Board Diagnostics, First Generation). Requires specific diagnostic tools or procedures for code retrieval.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 3,750 miles (6,000 km) or 3 months

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months

Cabin Air Filter Replacement:

Not typically equipped on this generation

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for standard plugs, 60,000 miles (96,000 km) for platinum

Coolant Flush:

Every 30,000 miles (48,000 km) or 24 months

Transmission Fluid Change Auto:

Every 30,000 miles (48,000 km) or 24 months

Transmission Fluid Change Manual:

Every 60,000 miles (96,000 km) or 48 months

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 48 months (Critical on EJ25D - interference engine)

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

ATF Dexron-III or Subaru Genuine Power Steering Fluid

Known Issues

Ej25D Headgaskets:

Premature head gasket failure is a common issue, especially with the EJ25D engine due to the DOHC design and coolant passage layout. The manual will detail replacement procedures.

Automatic Transmission Slippage:

The 4EAT transmission can sometimes experience slippage or delayed engagement; proper fluid maintenance and diagnosis are key.

Radiator Leaks:

Older radiators can develop leaks, particularly at the plastic end tanks.

Crankshaft Position Sensor Failures:

Can lead to stalling or no-start conditions.

Cv Joint Boots Wear:

Due to AWD components, CV boots are critical and can wear out, leading to joint damage if not replaced promptly.

📚 Vehicle History

Brand Heritage

Subaru History:

Founded in 1953, Subaru (part of Subaru Corporation, formerly Fuji Heavy Industries) is known for its pioneering work in aviation and its distinctive horizontally opposed 'Boxer' engines and Symmetrical All-Wheel Drive systems.

Model Evolution

Legacy First Gen Start:

1989 (Japan), 1990 (North America)

Legacy Second Gen Start:

1993 (Japan), 1995 (North America - this generation)

Generation Designation:

Second Generation (BD/BG platform)

Key Changes For 1995:

Introduction of the larger 2.5L EJ25D engine, revised styling (new front fascia, headlights, grille, bumpers), improved interior features, updated AWD system for automatic transmissions.

Production

Manufacturing Location:

Ota, Gunma, Japan

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

While specific '10Best' awards for the 1995 model are not prominent, the Legacy line consistently received praise for its AWD system and value in the mid-size segment during this era.