Suzuki 50 LTZ Quad Sport 2009 Factory Service Repair Manual Download PDF
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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z50 QuadSport Year: 2009 Codes Chassis Code: LT-Z50K9 👋 Introduction Market Position Positioning: The Suzuki LT-Z50 QuadSport is a popular entry-level youth ATV designed for recreational riding and introductory off-road experiences, emphasizing ease of use and safety features for younger riders. Competitive Analysis Competitors: Competes with other youth ATVs from manufacturers like Honda (TRX90), Polaris (Sportsman 90), and Yamaha (Grizzly 80/90). Key Features Ease Of Operation: Automatic transmission and simple controls make it accessible for beginners. Safety: Features like a throttle limiter and tethered ignition switch are crucial for young riders. 📋 Manual Details Coverage Areas Primary Coverage: Complete repair, rebuild, and restoration of the 2009 Suzuki LT-Z50 QuadSport ATV. Diagnostic Coverage: All diagnostic and troubleshooting procedures for the vehicle's systems. Page Count Estimated Page Count: 300+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine System: Comprehensive coverage of the 49cc air-cooled engine, including disassembly, inspection, repair, and reassembly. Fuel System: Carburetor tuning, fuel delivery, fuel tank, and petcock maintenance and repair. Ignition System: CDI ignition system, spark plug specifications, testing, and troubleshooting. Transmission System: Automatic centrifugal clutch, CVT (Continuously Variable Transmission) components, belt inspection and replacement, and gearbox lubrication. Suspension System: Front and rear suspension, shock absorber adjustments and replacement, and steering linkage. Braking System: Front and rear drum brake systems, brake cable adjustment, lever and pedal operation, and shoe replacement. Electrical System: Lighting system, battery maintenance and charging, starter motor operation, and wiring diagrams. Chassis And Frame: Frame inspection, component mounting, and bodywork removal/installation. Wheel And Tires: Tire pressure specifications, wheel bearing inspection and replacement, and lug nut torque values. Procedures Included Routine Maintenance: Oil changes, air filter cleaning/replacement, spark plug replacement, chain adjustment, and lubrication points. Disassembly Reassembly: Step-by-step instructions for removing and reinstalling major components and sub-assemblies. Troubleshooting: Diagnosis of common problems, symptom-based troubleshooting guides, and corrective actions. Rebuilding: Detailed procedures for rebuilding the engine, transmission, and brake systems. Adjustments: Carburetor adjustment, brake cable adjustment, throttle cable adjustment, and idle speed setting. Inspection: Visual inspections of critical components, wear limits, and operational checks. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds with detailed technical specifications. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval. Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled Displacement: 49 cc Bore X Stroke: 39.0 mm x 41.5 mm Compression Ratio: 9.2:1 Performance Horsepower: Approximately 3.0 HP @ 6,500 RPM (Estimate based on class) Torque: Approximately 2.2 lb-ft @ 6,000 RPM (Estimate based on class) Fuel System Fuel Delivery: Mikuni VM10 carburetor Fuel Type: Unleaded gasoline (minimum 87 octane) Fuel Tank Capacity: 1.6 L (0.4 US gal) Lubrication Oil Type: SAE 10W-40 API SG (or higher) Oil Capacity: 0.8 L (0.85 US qt) 🔧 Transmission Standard Type: Automatic, Forward-Neutral-Reverse (F-N-R) Clutch Type: Automatic centrifugal clutch Features Drive System: Chain drive, 2WD Gear Reduction: Integral transmission and final drive 📐 Dimensions Exterior Overall Length: 1,450 mm (57.1 in) Overall Width: 775 mm (30.5 in) Overall Height: 905 mm (35.6 in) Wheelbase: 975 mm (38.4 in) Ground Clearance: 130 mm (5.1 in) Weights Curb Weight: 113 kg (249 lbs) Payload Capacity: Not specified for youth ATVs, typically rider only. Towing Capacity: Not applicable. 🛡️ Safety Features Ratings Safety Features Youth: Throttle limiter screw, tethered ignition switch, speed governor. Active Features Braking System Type: Drum brakes (front and rear) Passive Features Lighting: Halogen headlights, brake light. Operator Safety: Engine shut-off tether, handlebar grips, footwells. 💡 Technology Features Infotainment Features: N/A (This is a basic youth ATV, no infotainment system present). Driver Assistance Features: N/A (Basic safety features for youth riders are the primary focus). Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 6 months or 100 hours of use, whichever comes first. Refer to manual for detailed schedule. Air Filter Cleaning: Every 20 hours of use or more frequently in dusty conditions. Spark Plug Replacement: Inspect every 6 months, replace as needed. Recommended interval varies, consult manual. Chain Lubrication Adjustment: Every 20 hours of use, or more frequently if conditions warrant. Fluid Specifications Engine Oil Viscosity: SAE 10W-40 Engine Oil Standard: API SG (or higher) Brake Fluid Type: DOT 3 or DOT 4 (if hydraulic brakes were present, but this model uses cable-actuated drums) Gear Oil Type: Refer to manual, typically a specific gear oil or motor oil. Known Issues Common Wear Items: Brake shoes, tires, throttle cables, and drive chain are common wear items due to rider usage. Carburetor Tuning: Carburetors on small displacement engines can require periodic cleaning and adjustment to maintain...
The Suzuki LT-Z50 QuadSport is a popular entry-level youth ATV designed for recreational riding and introductory off-road experiences, emphasizing ease of use and safety features for younger riders.
Competitive Analysis
Competitors:
Competes with other youth ATVs from manufacturers like Honda (TRX90), Polaris (Sportsman 90), and Yamaha (Grizzly 80/90).
Key Features
Ease Of Operation:
Automatic transmission and simple controls make it accessible for beginners.
Safety:
Features like a throttle limiter and tethered ignition switch are crucial for young riders.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete repair, rebuild, and restoration of the 2009 Suzuki LT-Z50 QuadSport ATV.
Diagnostic Coverage:
All diagnostic and troubleshooting procedures for the vehicle's systems.
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive coverage of the 49cc air-cooled engine, including disassembly, inspection, repair, and reassembly.
Fuel System:
Carburetor tuning, fuel delivery, fuel tank, and petcock maintenance and repair.
Ignition System:
CDI ignition system, spark plug specifications, testing, and troubleshooting.
Transmission System:
Automatic centrifugal clutch, CVT (Continuously Variable Transmission) components, belt inspection and replacement, and gearbox lubrication.
Suspension System:
Front and rear suspension, shock absorber adjustments and replacement, and steering linkage.
Braking System:
Front and rear drum brake systems, brake cable adjustment, lever and pedal operation, and shoe replacement.
Electrical System:
Lighting system, battery maintenance and charging, starter motor operation, and wiring diagrams.
Chassis And Frame:
Frame inspection, component mounting, and bodywork removal/installation.
Wheel And Tires:
Tire pressure specifications, wheel bearing inspection and replacement, and lug nut torque values.
Procedures Included
Routine Maintenance:
Oil changes, air filter cleaning/replacement, spark plug replacement, chain adjustment, and lubrication points.
Disassembly Reassembly:
Step-by-step instructions for removing and reinstalling major components and sub-assemblies.
Troubleshooting:
Diagnosis of common problems, symptom-based troubleshooting guides, and corrective actions.
Rebuilding:
Detailed procedures for rebuilding the engine, transmission, and brake systems.
N/A (This is a basic youth ATV, no infotainment system present).
Driver Assistance
Features:
N/A (Basic safety features for youth riders are the primary focus).
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6 months or 100 hours of use, whichever comes first. Refer to manual for detailed schedule.
Air Filter Cleaning:
Every 20 hours of use or more frequently in dusty conditions.
Spark Plug Replacement:
Inspect every 6 months, replace as needed. Recommended interval varies, consult manual.
Chain Lubrication Adjustment:
Every 20 hours of use, or more frequently if conditions warrant.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Engine Oil Standard:
API SG (or higher)
Brake Fluid Type:
DOT 3 or DOT 4 (if hydraulic brakes were present, but this model uses cable-actuated drums)
Gear Oil Type:
Refer to manual, typically a specific gear oil or motor oil.
Known Issues
Common Wear Items:
Brake shoes, tires, throttle cables, and drive chain are common wear items due to rider usage.
Carburetor Tuning:
Carburetors on small displacement engines can require periodic cleaning and adjustment to maintain optimal performance, especially with varying fuel quality or conditions.
Throttle Limiter:
Ensuring the throttle limiter adjustment screw is functioning correctly is paramount for youth safety.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history in ATV manufacturing, known for reliable and performance-oriented machines like the QuadRunner and QuadSport series.
Model Evolution
Lt-Z50 Lineage:
The LT-Z50 was introduced as Suzuki's dedicated youth ATV, building on their experience with larger QuadSport models to create a safe and approachable option for young riders.
Production
Manufacturing Origin:
Likely manufactured in Japan or through Suzuki's global production facilities.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Suzuki's QuadSport line is generally well-regarded for its reliability and design in the youth ATV segment.
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