Suzuki Carry GA413 1999-2004 Repair Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Carry Chassis Code: GA413 Production Years Covered: 1999-2004 Codes Engine Code Group: G13B 👋 Introduction Market Position Target User: Suzuki Carry GA413 owners, DIY mechanics, professional automotive technicians. Competitive Analysis Value Proposition: Provides factory-level repair and maintenance information, empowering users to perform a wide range of services accurately and efficiently. Key Features Detail Level: Features detailed exploded views and step-by-step procedures with pictures and diagrams. Content Source: Same manual utilized by dealership technicians. 📋 Manual Details Coverage Areas Primary Coverage: Suzuki Carry GA413 Engine Variants Covered: 1.3L (G13B) Petrol I4 16-Valve SOHC Page Count Estimated Page Count: Varies by specific publication, typically 500-1000+ pages for comprehensive factory manuals. Manual Type Type: Repair Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Cooling System, Ignition System, Cranking System, Charging System, Exhaust System, Manual Transmission, Clutch, Differentials Chassis: Steering (Manual Rack and Pinion, Electrical Power Steering System), Suspension, Wheel and Tire, Wheel Alignment, Propeller Shaft, Brake System, ABS Electrical: Electrical System, Wiring Diagrams, Restraint Systems Body And Comfort: Body Service, Heater and Ventilation, Air Conditioning Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Repair: Component removal, installation, overhaul, and troubleshooting for all covered systems Diagnostics: Troubleshooting guides, diagnostic charts, and symptom-based repair procedures Special Tools: Identification and usage of specialized tools required for specific repair tasks Technical Depth Depth: Comprehensive, covering from basic adjustments to complete component overhauls and diagnostics. Includes detailed exploded views and step-by-step instructions with illustrations. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable, allowing for selected pages or the whole manual to be printed. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder (I4) Displacement: 1.3 Liters (1300cc) Aspiration: Naturally Aspirated Valvetrain: SOHC (Single Overhead Camshaft), 16 Valves (4 valves per cylinder) Fuel Type: Petrol (Gasoline) Performance Horsepower Range: Typically 60-70 HP, depending on specific tuning and emissions standards for the target market. Torque Range: Typically 70-80 lb-ft, depending on specific tuning. Fuel System Induction Type: Multi-point Fuel Injection (MPI) is common for this era, though early models might have carburetion. Fuel Octane Rating: 87-89 Octane (RON/MON blended) typical for naturally aspirated engines of this size. 🔧 Transmission Standard Type: Manual Transmission Gear Count: Likely 5-speed manual, common for this platform. Optional Type: Automatic Transmission (less common for commercial variants like the Carry, but potentially available on some passenger versions). Features Clutch Type: Dry Single Plate Clutch 📐 Dimensions Exterior Vehicle Type: Kei Truck / Microvan / Panel Van (depending on specific body style) Overall Length: Varies by body style, typically around 3300-3400 mm for Japanese market Kei trucks, longer for export models. Overall Width: Varies by body style, typically around 1400-1475 mm for Japanese market Kei trucks, wider for export models. Overall Height: Varies by body style, typically around 1800-1900 mm. Weights Curb Weight: Approximately 800-950 kg, depending on configuration. Gross Vehicle Weight Rating: Typically around 1300-1500 kg. 🛡️ Safety Features Ratings Crash Test Data: Limited public data for this specific generation, especially for export markets. Early 2000s vehicles often had less stringent safety standards than modern vehicles. Active Features ABS: Anti-lock Braking System (ABS) may be optional or standard depending on trim and market. Passive Features Airbags: Driver airbag typically optional or standard on higher trims. Passenger airbag less common for this era and model. Seatbelts: Standard 3-point seatbelts for front occupants, likely lap belts for rear (if applicable). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette or CD player, likely aftermarket upgrades available. Driver Assistance ABS: Optional ABS system is the primary driver assistance feature, if equipped. Connectivity Features: Limited connectivity; primarily focused on basic vehicle operation. No integrated Bluetooth or navigation from factory. 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Air Filter Replacement: Every 15,000-20,000 miles (24,000-32,000 km) or annually. Spark Plug Replacement: Every 30,000-50,000 miles (48,000-80,000 km), depending on type. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 recommended for most climates. Consult manual for specific viscosity based on temperature. Engine Oil Capacity: Approximately 3.5 - 4.0 Liters (with filter change). Coolant Type: Ethylene glycol based antifreeze (typically green or blue), mixed 50/50 with distilled water. Transmission Fluid Type: API GL-4 SAE 75W-90 or 80W-90 gear oil for manual transmission. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system components, ignition components (spark plugs, wires), and potential for rust in certain climates. Electrical Gremlins: Corroded grounds and aging wiring can sometimes lead to intermittent electrical issues, especially in humid or salty environments. 📚 Vehicle History Brand...
Steering (Manual Rack and Pinion, Electrical Power Steering System), Suspension, Wheel and Tire, Wheel Alignment, Propeller Shaft, Brake System, ABS
Electrical:
Electrical System, Wiring Diagrams, Restraint Systems
Body And Comfort:
Body Service, Heater and Ventilation, Air Conditioning
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication
Repair:
Component removal, installation, overhaul, and troubleshooting for all covered systems
Diagnostics:
Troubleshooting guides, diagnostic charts, and symptom-based repair procedures
Special Tools:
Identification and usage of specialized tools required for specific repair tasks
Technical Depth
Depth:
Comprehensive, covering from basic adjustments to complete component overhauls and diagnostics. Includes detailed exploded views and step-by-step instructions with illustrations.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable, allowing for selected pages or the whole manual to be printed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder (I4)
Displacement:
1.3 Liters (1300cc)
Aspiration:
Naturally Aspirated
Valvetrain:
SOHC (Single Overhead Camshaft), 16 Valves (4 valves per cylinder)
Fuel Type:
Petrol (Gasoline)
Performance
Horsepower Range:
Typically 60-70 HP, depending on specific tuning and emissions standards for the target market.
Torque Range:
Typically 70-80 lb-ft, depending on specific tuning.
Fuel System
Induction Type:
Multi-point Fuel Injection (MPI) is common for this era, though early models might have carburetion.
Fuel Octane Rating:
87-89 Octane (RON/MON blended) typical for naturally aspirated engines of this size.
🔧 Transmission
Standard
Type:
Manual Transmission
Gear Count:
Likely 5-speed manual, common for this platform.
Optional
Type:
Automatic Transmission (less common for commercial variants like the Carry, but potentially available on some passenger versions).
Features
Clutch Type:
Dry Single Plate Clutch
📐 Dimensions
Exterior
Vehicle Type:
Kei Truck / Microvan / Panel Van (depending on specific body style)
Overall Length:
Varies by body style, typically around 3300-3400 mm for Japanese market Kei trucks, longer for export models.
Overall Width:
Varies by body style, typically around 1400-1475 mm for Japanese market Kei trucks, wider for export models.
Overall Height:
Varies by body style, typically around 1800-1900 mm.
Weights
Curb Weight:
Approximately 800-950 kg, depending on configuration.
Gross Vehicle Weight Rating:
Typically around 1300-1500 kg.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data for this specific generation, especially for export markets. Early 2000s vehicles often had less stringent safety standards than modern vehicles.
Active Features
ABS:
Anti-lock Braking System (ABS) may be optional or standard depending on trim and market.
Passive Features
Airbags:
Driver airbag typically optional or standard on higher trims. Passenger airbag less common for this era and model.
Seatbelts:
Standard 3-point seatbelts for front occupants, likely lap belts for rear (if applicable).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player, likely aftermarket upgrades available.
Driver Assistance
ABS:
Optional ABS system is the primary driver assistance feature, if equipped.
Connectivity
Features:
Limited connectivity; primarily focused on basic vehicle operation. No integrated Bluetooth or navigation from factory.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000-20,000 miles (24,000-32,000 km) or annually.
Spark Plug Replacement:
Every 30,000-50,000 miles (48,000-80,000 km), depending on type.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended for most climates. Consult manual for specific viscosity based on temperature.
Engine Oil Capacity:
Approximately 3.5 - 4.0 Liters (with filter change).
Coolant Type:
Ethylene glycol based antifreeze (typically green or blue), mixed 50/50 with distilled water.
Transmission Fluid Type:
API GL-4 SAE 75W-90 or 80W-90 gear oil for manual transmission.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system components, ignition components (spark plugs, wires), and potential for rust in certain climates.
Electrical Gremlins:
Corroded grounds and aging wiring can sometimes lead to intermittent electrical issues, especially in humid or salty environments.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long history of producing small, efficient, and durable vehicles, particularly the Carry series, which has been a mainstay in global markets for utility and light commercial use.
Model Evolution
Carry Generations:
The GA413 is part of the 10th generation of the Suzuki Carry (chassis codes DA52, DB52, DA62, DB62, GA413 variants). This generation saw significant updates in styling and technology over its predecessors.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with production facilities in other countries for local markets.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Suzuki Carry is globally recognized for its reliability, fuel efficiency, and utility in compact commercial vehicle segments. Often praised for its robust build and ease of maintenance.
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