The Suzuki DR200SE, produced in 2007, is a versatile dual-sport motorcycle renowned for its robust engineering and reliability. Part of Suzuki's esteemed DR series, this model offers a practical and enjoyable riding experience, suitable for both on-road commuting and light off-road adventures. Its 199 cc air-cooled, four-stroke engine, coupled with a 5-speed transmission, provides dependable performance, making it a popular choice for riders seeking a durable and user-friendly machine. The DR200SE's design emphasizes mechanical simplicity and ease of operation, reflecting Suzuki's long-standing heritage in producing quality motorcycles. This comprehensive workshop service and repair manual provides detailed information for the Suzuki DR200SE DJ021 generation. It covers essential areas including periodic maintenance, diagnostics, troubleshooting, and component overhaul across all major systems, such as the engine, fuel, lubrication, chassis, and electrical systems. With over 300 pages of factory-level information, this English-language manual offers step-by-step repair procedures, diagnostic flowcharts, and technical specifications. It is an invaluable resource for owners, independent repair shops, and mechanics aiming to maintain, diagnose, and repair the DR200SE effectively, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Suzuki Model: DR200SE Year: 2007 Generation Generation Designation: DJ021 👋 Introduction Market Position Target User: Suzuki DR200SE 2007 owners, independent repair shops, mechanics Competitive Analysis Comparison: Provides factory-level information equivalent to official dealer service manuals Key Features Ease Of Use: Designed for simplicity with clear, step-by-step instructions and diagrams Completeness: Covers all aspects of the vehicle from basic maintenance to complex repairs 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Periodic Maintenance, Diagnostics, Troubleshooting, Component Overhaul Page Count Estimated Page Count: 300+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, diagnostics, component replacement (pistons, rings, valves, camshaft, etc.) Fuel System: Carburetor tuning, cleaning, and rebuilding; fuel pump, fuel lines, fuel tank maintenance Lubrication System: Oil change procedures, oil filter replacement, oil pump inspection, lubrication points Chassis System: Frame inspection, suspension servicing (forks, rear shock), steering system maintenance, wheel and tire service Electrical System: Wiring diagrams, battery maintenance, ignition system testing, lighting system repair, charging system diagnosis Emission Control: Emission control system components and procedures Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, chain adjustment, brake pad replacement Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, and reassembly Troubleshooting: Diagnostic charts and flowcharts for identifying and resolving common issues Technical Depth Depth Level: Comprehensive (from basic checks to complete engine rebuilds and electrical system diagnostics) 📊 Manual Specifications File Format File Type: PDF Readability: Zoomable for clarity of diagrams and text Compatibility: Compatible with all Windows and Mac operating systems Required Software: Adobe PDF Reader, WinZip (for extraction) Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder Displacement: 199 cc Bore X Stroke: 66.0 mm x 57.0 mm Cooling System: Air-cooled Performance Horsepower: Approx. 19.5 HP @ 8,000 RPM (estimated, specific to model year variation) Torque: Approx. 12.0 lb-ft @ 7,000 RPM (estimated, specific to model year variation) Fuel System Fuel Delivery: Mikuni VM28 carburetor Fuel Type: Unleaded gasoline Lubrication System Oil Type Specification: SAE 10W-40 API SE, SF, or SG (refer to manual for exact specification) Oil Capacity: Approx. 1.4 L (1.5 US qt) with filter change (refer to manual for exact capacity) 🔧 Transmission Standard Type: 5-speed constant mesh Features Clutch Type: Wet, multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: 2150 mm (84.6 in) Overall Width: 805 mm (31.7 in) Overall Height: 1140 mm (44.9 in) Wheelbase: 1370 mm (53.9 in) Weights Curb Weight: 126 kg (277.7 lbs) 🛡️ Safety Features Ratings Safety Systems Overview: Focus on mechanical integrity and rider control, no electronic safety aids typical of cars Active Features Braking System Front: Disc brake Braking System Rear: Drum brake Passive Features Frame Construction: Steel pipe, semi-double cradle frame 💡 Technology Features Infotainment Infotainment System: N/A (Minimal electronics focus, basic instrumentation) Driver Assistance Rider Assistance: N/A (No electronic rider aids) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km (1,800 miles) or 6 months (refer to manual for specific recommendation) Air Filter Cleaning Interval: Every 3,000 km (1,800 miles) or 6 months (refer to manual for specific recommendation) Spark Plug Replacement Interval: Every 6,000 km (3,600 miles) or 12 months (refer to manual for specific recommendation) Valve Clearance Check Interval: Every 6,000 km (3,600 miles) or 12 months (refer to manual for specific recommendation) Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for exact specification) Coolant Type: N/A (Air-cooled) Known Issues Common Wear Items: Clutch plates, brake pads/shoes, tires, chain and sprockets, spark plug wear Typical Maintenance Needs:...