Suzuki DR 200 SE 2007 Factory Service Repair Manual Pdf Download
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🏷️ Basic Information
Identification
Make:
Suzuki
Model:
DR200SE
Year:
2007
Generation
Generation Designation:
DJ021
👋 Introduction
Market Position
Target User:
Suzuki DR200SE 2007 owners, independent repair shops, mechanics
Competitive Analysis
Comparison:
Provides factory-level information equivalent to official dealer service manuals
Key Features
Ease Of Use:
Designed for simplicity with clear, step-by-step instructions and diagrams
Completeness:
Covers all aspects of the vehicle from basic maintenance to complex repairs
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Periodic Maintenance, Diagnostics, Troubleshooting, Component Overhaul
Page Count
Estimated Page Count:
300+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, diagnostics, component replacement (pistons, rings, valves, camshaft, etc.)
Fuel System:
Carburetor tuning, cleaning, and rebuilding; fuel pump, fuel lines, fuel tank maintenance
Lubrication System:
Oil change procedures, oil filter replacement, oil pump inspection, lubrication points
Chassis System:
Frame inspection, suspension servicing (forks, rear shock), steering system maintenance, wheel and tire service
Electrical System:
Wiring diagrams, battery maintenance, ignition system testing, lighting system repair, charging system diagnosis
Emission Control:
Emission control system components and procedures
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, chain adjustment, brake pad replacement
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, and reassembly
Troubleshooting:
Diagnostic charts and flowcharts for identifying and resolving common issues
Technical Depth
Depth Level:
Comprehensive (from basic checks to complete engine rebuilds and electrical system diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Readability:
Zoomable for clarity of diagrams and text
Compatibility:
Compatible with all Windows and Mac operating systems
Required Software:
Adobe PDF Reader, WinZip (for extraction)
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Displacement:
199 cc
Bore X Stroke:
66.0 mm x 57.0 mm
Cooling System:
Air-cooled
Performance
Horsepower:
Approx. 19.5 HP @ 8,000 RPM (estimated, specific to model year variation)
Torque:
Approx. 12.0 lb-ft @ 7,000 RPM (estimated, specific to model year variation)
Fuel System
Fuel Delivery:
Mikuni VM28 carburetor
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Type Specification:
SAE 10W-40 API SE, SF, or SG (refer to manual for exact specification)
Oil Capacity:
Approx. 1.4 L (1.5 US qt) with filter change (refer to manual for exact capacity)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
2150 mm (84.6 in)
Overall Width:
805 mm (31.7 in)
Overall Height:
1140 mm (44.9 in)
Wheelbase:
1370 mm (53.9 in)
Weights
Curb Weight:
126 kg (277.7 lbs)
🛡️ Safety Features
Ratings
Safety Systems Overview:
Focus on mechanical integrity and rider control, no electronic safety aids typical of cars
Active Features
Braking System Front:
Disc brake
Braking System Rear:
Drum brake
Passive Features
Frame Construction:
Steel pipe, semi-double cradle frame
💡 Technology Features
Infotainment
Infotainment System:
N/A (Minimal electronics focus, basic instrumentation)
Driver Assistance
Rider Assistance:
N/A (No electronic rider aids)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km (1,800 miles) or 6 months (refer to manual for specific recommendation)
Air Filter Cleaning Interval:
Every 3,000 km (1,800 miles) or 6 months (refer to manual for specific recommendation)
Spark Plug Replacement Interval:
Every 6,000 km (3,600 miles) or 12 months (refer to manual for specific recommendation)
Valve Clearance Check Interval:
Every 6,000 km (3,600 miles) or 12 months (refer to manual for specific recommendation)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification)
Coolant Type:
N/A (Air-cooled)
Known Issues
Common Wear Items:
Clutch plates, brake pads/shoes, tires, chain and sprockets, spark plug wear
Typical Maintenance Needs:
Regular carburetor cleaning and adjustment, chain lubrication and tensioning, suspension seal checks
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Suzuki has a long history in motorcycle manufacturing, known for robust and reliable off-road and dual-sport bikes.
Model Evolution
Dr Series Legacy:
The DR200SE is part of Suzuki's popular line of dual-sport motorcycles, known for their versatility and ease of use.
Production
Production Origin:
Likely manufactured in Japan or other global Suzuki facilities
🏆 Awards & Recognition
Recognitions
Industry Standing:
Reputable for durability and ease of maintenance in the dual-sport segment.