Suzuki DR 200 SE 2009 Factory Service Repair Manual Pdf Download
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🏷️ Basic Information Identification Make: Suzuki Model: DR200SE Year: 2009 Codes Engine Code: G416 (typical for DR200SE) Chassis Code: DR200SE (specific variants may have internal codes) 👋 Introduction Market Position Target Audience: Suzuki DR200SE 2009 owners, independent repair shops, DIY enthusiasts. Competitive Analysis Manual Advantage: Provides the same comprehensive information as official dealer service manuals, offering a cost-effective alternative for accurate repairs. Key Features Ease Of Use: Designed for simplicity and ease of use, with step-by-step diagrams and clear instructions. Completeness: Covers every part of the vehicle, ensuring no critical information is missed for effective maintenance and repair. 📋 Manual Details Coverage Areas Systems Covered: General Information, Periodic Maintenance, Engine, Fuel and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information Page Count Estimated Page Count: Approx. 300-500 pages (typical for comprehensive factory service manuals) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Internal engine components, top end, bottom end, valve train, piston/ring replacement, cylinder head overhaul, crankshaft, connecting rods. Fuel System: Carburetor assembly and adjustment, fuel lines, fuel tank, fuel pump (if applicable). Lubrication System: Oil pump, oil passages, oil filter replacement, oil change procedures, oil capacity. Chassis: Frame, suspension (front and rear), forks, shock absorbers, steering system, wheel bearings, swingarm, chain drive, brakes (front and rear). Electrical System: Ignition system, starter motor, battery, charging system (alternator/stator), lighting, wiring diagrams, fuses, switches, indicators. Emission Control: Information related to emissions systems and compliance, if applicable to the model year and region. Procedures Included Periodic Maintenance: Oil changes, filter replacements, spark plug checks/replacement, chain adjustment, brake adjustments, tire pressure checks, general inspections. Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues. Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components. Technical Specifications: Torque settings for critical fasteners, fluid capacities, electrical specifications, measurement tolerances. Diagrams: Detailed illustrations and exploded views for easy identification of parts and assembly. Technical Depth Depth Of Coverage: Comprehensive, covering all aspects from basic maintenance to in-depth engine and electrical system repairs, equivalent to dealer workshop standards. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable text within the PDF, enabling quick access to information. Print Quality Printability: Designed to be printable, allowing users to create hard copies for workshop use. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Compatibility Operating Systems: Compatible with all versions of Windows and Mac Requirements Software Requirements: Adobe PDF Reader and WinZip (or equivalent unzipping software) Features Zoom Functionality: YES ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, OHC, 2-valve Displacement: 199 cc Bore X Stroke: 66.0 mm x 57.2 mm (typical specification) Cooling System: Air-cooled Performance Horsepower: Approx. 14.5 HP @ 7,000 rpm (typical for DR200SE, actual may vary) Torque: Approx. 16 Nm @ 6,000 rpm (typical for DR200SE, actual may vary) Fuel System Fuel Delivery: Carburetor (MIKUNI VM22SS or similar) Fuel Type: Unleaded gasoline Lubrication System Oil Type: API SF or SG, SAE 10W-40 (verify in manual for exact specification) Oil Capacity: Approx. 1.4 L (including oil filter, verify in manual) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet multi-plate Features Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2050 mm (typical for DR200SE) Width: Approx. 805 mm (typical for DR200SE) Height: Approx. 1140 mm (typical for DR200SE) Weights Dry Weight: Approx. 114 kg (typical for DR200SE) Fuel Tank Capacity: Approx. 6.8 L (including reserve, typical for DR200SE) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle, not typically rated by NHTSA/Euro NCAP) Active Features Braking System: Front: Disc brake; Rear: Drum brake (typical configuration) Passive Features Lighting: Headlight, taillight, brake light, turn signals 💡 Technology Features Infotainment Infotainment System: Basic analog instrumentation (speedometer, odometer, neutral indicator, turn signal indicators). Driver Assistance Rider Aids: None (standard motorcycle features) Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or 6 months, whichever comes first (verify in manual) Air Filter Cleaning: Every 1,000 km or as needed in dusty conditions (verify in manual) Spark Plug Replacement: Every 6,000 km or annually (verify in manual) Chain Adjustment: Every 1,000 km or as needed (verify in manual) Fluid Specifications Engine Oil Specification: SAE 10W-40, API SF or SG (refer to manual for exact Suzuki recommendation) Brake Fluid Specification: DOT 3 or DOT 4 (verify in manual) Known Issues Common Wear Items: Clutch plates, brake pads, sprockets, chain, tires, carburetor jets (due to age and usage). Potential Problems: Carburetor clogging if fuel is left sitting for extended periods, chain/sprocket wear, typical for dual-sport bikes of this era. 📚 Vehicle History Brand Heritage Manufacturer: Suzuki Motor Corporation Model Evolution Dr Series: The DR series represents Suzuki's range of dual-sport motorcycles, known for their versatility and reliability. Production Production Period: The...
Provides the same comprehensive information as official dealer service manuals, offering a cost-effective alternative for accurate repairs.
Key Features
Ease Of Use:
Designed for simplicity and ease of use, with step-by-step diagrams and clear instructions.
Completeness:
Covers every part of the vehicle, ensuring no critical information is missed for effective maintenance and repair.
📋 Manual Details
Coverage Areas
Systems Covered:
General Information, Periodic Maintenance, Engine, Fuel and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information
Page Count
Estimated Page Count:
Approx. 300-500 pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Internal engine components, top end, bottom end, valve train, piston/ring replacement, cylinder head overhaul, crankshaft, connecting rods.