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Suzuki Eiger LT-A400 2002-2007 Workshop Service Manual

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The Eiger (LT-A400) is a versatile utility All-Terrain Vehicle (ATV) designed for recreational riders, farmers, hunters, and various utility users who require dependable performance in demanding off-road conditions. Produced between 2002 and 2007, the Eiger exemplifies a commitment to durability, reliability, and user-friendly operation. Its robust engineering, featuring a 376 cc liquid-cooled, single-cylinder engine, automatic transmission with selectable 2WD/4WD, and a sturdy steel frame, makes it a capable choice for a wide range of tasks and terrains. This comprehensive workshop service manual provides in-depth coverage for the Eiger (LT-A400) models from 2002 through 2007. It serves as an essential resource for owners and technicians, detailing critical maintenance procedures, step-by-step repair instructions, and troubleshooting guidance across all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical system. With detailed diagrams, factory specifications, and expert advice, this manual is designed to help maintain the Eiger's peak performance and ensure its longevity. 🏷️ Basic Information Identification Make: Suzuki Model: Eiger Model Code: LT-A400 Production Years Covered: 2002, 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Segment: Utility All-Terrain Vehicle (ATV) Target Audience: Recreational riders, farmers, hunters, and utility users requiring reliable off-road performance Competitive Analysis Key Competitors: Honda FourTrax, Yamaha Kodiak, Kawasaki Prairie Key Features Design Philosophy: Emphasis on durability, reliability, and user-friendly operation for demanding off-road conditions Manual Value Proposition: Provides comprehensive, accurate, and readily accessible repair information to reduce downtime and ownership costs 📋 Manual Details Coverage Areas Primary Focus: Repair, Maintenance, Service, Adjustments, Troubleshooting Page Count Total Pages: 424 Manual Type Type: Workshop Service Manual Language Primary Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnostics, component removal/installation, lubrication, cooling system Transmission: Automatic transmission service, clutch adjustments, gear inspection, fluid changes Drivetrain: Front and rear drive shafts, differentials, CV joints, wheel bearings Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, alignment procedures Brakes: Brake system diagnostics, hydraulic system service, caliper and master cylinder repair, pad and rotor replacement Electrical System: Wiring diagrams, charging system (alternator, battery), starting system (starter motor), ignition system, lighting, instrumentation Fuel System: Fuel pump, fuel filter, carburetor (if applicable), fuel lines, fuel tank service Cooling System: Radiator, thermostat, water pump, coolant hoses, fan operation Chassis And Body: Frame inspection, body panel removal/installation, seat service, handlebar and control components Wheels And Tires: Tire pressure recommendations, wheel specifications, lug nut torque Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, periodic inspection schedules Troubleshooting: Diagnostic flowcharts, common problem identification, symptom analysis Disassembly Assembly: Step-by-step instructions for removing and installing all major components Adjustments: Carburetor tuning, brake adjustments, clutch engagement, suspension settings Rebuilding Procedures: Comprehensive instructions for rebuilding major assemblies like the engine and transmission Technical Depth Depth: Highly detailed, bumper-to-bumper coverage suitable for both professional mechanics and experienced DIY enthusiasts Illustrations: Detailed pictorial diagrams, exploded views, and photos to guide repair procedures Special Tools: Identification and usage instructions for specific Suzuki special service tools (SSTs) Specifications: Precise service data, factory specifications, allowable limits, tightening torques 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clarity of text and diagrams Print Quality Page Render: All pages are printable at original quality Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) Compatibility Operating Systems: Windows, Mac OS, Linux Requirements Software: Adobe Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, single-cylinder Displacement: 376 cc Bore X Stroke: 80.0 mm x 74.4 mm Cooling System: Liquid-cooled Performance Horsepower Estimate: Approx. 23-25 HP (varies slightly by model year and tuning) Torque Estimate: Approx. 28-30 lb-ft (varies slightly by model year and tuning) Fuel System Carburetion: Mikuni BSR36 carburetor (likely for most years, check manual for specifics) Fuel Type: Unleaded gasoline Lubrication Oil Type: Suzuki recommends specific motorcycle/ATV engine oil (e.g., SAE 10W-40 API SG or higher) Oil Capacity: Refer to manual for exact capacity with/without filter change, typically around 2.0-2.5 liters 🔧 Transmission Standard Type: Automatic (Torque Converter) Drive Modes: 2WD/4WD selectable (often electronic push-button) Features Gear Selection: High/Low range, Neutral, Reverse Transmission Fluid Type: Suzuki recommends specific ATF (Automatic Transmission Fluid) – consult manual for exact specification 📐 Dimensions Exterior Length: Approx. 76.0 inches (1930 mm) Width: Approx. 43.3 inches (1100 mm) Height: Approx. 45.1 inches (1145 mm) Weights Curb Weight: Approx. 527 lbs (239 kg) Towing Capacity: Refer to manual, typically around 600 lbs (272 kg) for braked trailer Payload Capacity: Approx. 375 lbs (170 kg) including rider and cargo 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI/SVIA-1-2001 safety standards for ATVs Active Features Braking System: Hydraulic disc brakes front and rear Engine Braking: Utilizes engine braking in lower gears Passive Features Chassis Design: Steel frame construction, integrated floorboards with foot protection Lighting: Dual headlights, taillight/brake light 💡 Technology Features Infotainment Features: Basic instrumentation...
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Tipo: Atv
Fabricante:
Sku: 67178
Coleções: ALL ATV Suzuki

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Suzuki Eiger LT-A400 2002-2007 Workshop Service ManualSuzuki Eiger LT-A400 2002-2007 Workshop Service ManualSuzuki Eiger LT-A400 2002-2007 Workshop Service Manual
The Eiger (LT-A400) is a versatile utility All-Terrain Vehicle (ATV) designed for recreational riders, farmers, hunters, and various utility users who require dependable performance in demanding off-road conditions. Produced between 2002 and 2007, the Eiger exemplifies a commitment to durability, reliability, and user-friendly operation. Its robust engineering, featuring a 376 cc liquid-cooled, single-cylinder engine, automatic transmission with selectable 2WD/4WD, and a sturdy steel frame, makes it a capable choice for a wide range of tasks and terrains. This comprehensive workshop service manual provides in-depth coverage for the Eiger (LT-A400) models from 2002 through 2007. It serves as an essential resource for owners and technicians, detailing critical maintenance procedures, step-by-step repair instructions, and troubleshooting guidance across all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical system. With detailed diagrams, factory specifications, and expert advice, this manual is designed to help maintain the Eiger's peak performance and ensure its longevity.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Eiger
Model Code:
LT-A400
Production Years Covered:
2002, 2003, 2004, 2005, 2006, 2007
👋 Introduction
Market Position
Segment:
Utility All-Terrain Vehicle (ATV)
Target Audience:
Recreational riders, farmers, hunters, and utility users requiring reliable off-road performance
Competitive Analysis
Key Competitors:
Honda FourTrax, Yamaha Kodiak, Kawasaki Prairie
Key Features
Design Philosophy:
Emphasis on durability, reliability, and user-friendly operation for demanding off-road conditions
Manual Value Proposition:
Provides comprehensive, accurate, and readily accessible repair information to reduce downtime and ownership costs
📋 Manual Details
Coverage Areas
Primary Focus:
Repair, Maintenance, Service, Adjustments, Troubleshooting
Page Count
Total Pages:
424
Manual Type
Type:
Workshop Service Manual
Language
Primary Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnostics, component removal/installation, lubrication, cooling system
Transmission:
Automatic transmission service, clutch adjustments, gear inspection, fluid changes
Drivetrain:
Front and rear drive shafts, differentials, CV joints, wheel bearings
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, alignment procedures
Brakes:
Brake system diagnostics, hydraulic system service, caliper and master cylinder repair, pad and rotor replacement
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system (starter motor), ignition system, lighting, instrumentation
Fuel System:
Fuel pump, fuel filter, carburetor (if applicable), fuel lines, fuel tank service
Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan operation
Chassis And Body:
Frame inspection, body panel removal/installation, seat service, handlebar and control components
Wheels And Tires:
Tire pressure recommendations, wheel specifications, lug nut torque
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, periodic inspection schedules
Troubleshooting:
Diagnostic flowcharts, common problem identification, symptom analysis
Disassembly Assembly:
Step-by-step instructions for removing and installing all major components
Adjustments:
Carburetor tuning, brake adjustments, clutch engagement, suspension settings
Rebuilding Procedures:
Comprehensive instructions for rebuilding major assemblies like the engine and transmission
Technical Depth
Depth:
Highly detailed, bumper-to-bumper coverage suitable for both professional mechanics and experienced DIY enthusiasts
Illustrations:
Detailed pictorial diagrams, exploded views, and photos to guide repair procedures
Special Tools:
Identification and usage instructions for specific Suzuki special service tools (SSTs)
Specifications:
Precise service data, factory specifications, allowable limits, tightening torques
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams
Print Quality
Page Render:
All pages are printable at original quality
Binding Type
Digital Format:
N/A (Digital Download)
Paper Type
Digital Format:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows, Mac OS, Linux
Requirements
Software:
Adobe Reader (or compatible PDF viewer)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, single-cylinder
Displacement:
376 cc
Bore X Stroke:
80.0 mm x 74.4 mm
Cooling System:
Liquid-cooled
Performance
Horsepower Estimate:
Approx. 23-25 HP (varies slightly by model year and tuning)
Torque Estimate:
Approx. 28-30 lb-ft (varies slightly by model year and tuning)
Fuel System
Carburetion:
Mikuni BSR36 carburetor (likely for most years, check manual for specifics)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Suzuki recommends specific motorcycle/ATV engine oil (e.g., SAE 10W-40 API SG or higher)
Oil Capacity:
Refer to manual for exact capacity with/without filter change, typically around 2.0-2.5 liters
🔧 Transmission
Standard
Type:
Automatic (Torque Converter)
Drive Modes:
2WD/4WD selectable (often electronic push-button)
Features
Gear Selection:
High/Low range, Neutral, Reverse
Transmission Fluid
Type:
Suzuki recommends specific ATF (Automatic Transmission Fluid) – consult manual for exact specification
📐 Dimensions
Exterior
Length:
Approx. 76.0 inches (1930 mm)
Width:
Approx. 43.3 inches (1100 mm)
Height:
Approx. 45.1 inches (1145 mm)
Weights
Curb Weight:
Approx. 527 lbs (239 kg)
Towing Capacity:
Refer to manual, typically around 600 lbs (272 kg) for braked trailer
Payload Capacity:
Approx. 375 lbs (170 kg) including rider and cargo
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI/SVIA-1-2001 safety standards for ATVs
Active Features
Braking System:
Hydraulic disc brakes front and rear
Engine Braking:
Utilizes engine braking in lower gears
Passive Features
Chassis Design:
Steel frame construction, integrated floorboards with foot protection
Lighting:
Dual headlights, taillight/brake light
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems.
Driver Assistance
Features:
Electronic 2WD/4WD selection, engine braking.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first (refer to manual for precise intervals)
Air Filter Cleaning:
Every 20 hours or as needed based on operating conditions
Spark Plug Replacement:
Refer to manual, typically around every 200 hours or annually
Valve Clearance Check:
Refer to manual, typically around every 200 hours
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Engine Oil Standard:
API SG or higher
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Coolant Type:
Permanent type antifreeze coolant (50/50 mixture with distilled water)
Known Issues
Carburetor Tuning:
Can require periodic adjustment due to altitude or wear. Manual provides detailed tuning procedures.
Drive Belt Wear:
Regular inspection and replacement of the CVT drive belt is crucial for optimal performance.
Electrical Connections:
Corrosion or loose connections can occur in off-road environments; manual details troubleshooting electrical gremlins.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history of producing reliable and capable ATVs, known for their robust engineering.
Model Evolution
Eiger Positioning:
The Eiger was positioned as a mid-size utility ATV, offering a balance of power, comfort, and utility features.
Engine Development:
The LT-A400 engine has been used in various Suzuki models, known for its durability and straightforward design.
Production
Manufacturing Location:
Primarily manufactured in Japan or by Suzuki affiliates.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Suzuki ATVs of this era are generally recognized for their reliability and value in the utility segment.
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