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Suzuki King Quad 250 1987-1998 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad 250 Generation Covered Years: 1987-1998 Codes Chassis Code Range: LT-F250 (early models may have slight variations, consult manual for specific VIN checks) 👋 Introduction Market Position Atv Segment: Entry-level to mid-range utility ATV. Target Audience: Recreational riders, farmers, and light industrial users seeking reliable and capable ATVs. Competitive Analysis Key Competitors: Honda FourTrax 250, Yamaha Moto 4 250, Kawasaki Bayou 220/300. Key Features Engine Type: Air-cooled, 4-stroke, SOHC Transmission Type: Automatic (CVT-like with torque converter and reduction gears) Drive System: Shaft drive, selectable 2WD/4WD (on some models). 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Electrical System: Yes Fuel System: Yes Cooling System: Yes Bodywork: Yes Troubleshooting: Yes Specifications: Yes Page Count Total Pages: 472 Manual Type Type: Workshop Service Manual Language Primary Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics and repair for the CDI ignition system, carburetor assembly, and related sensors. Transmission And Drivetrain: Coverage includes the automatic transmission, drive shafts, differentials (front and rear), and CV joints. Suspension And Steering: Comprehensive information on front and rear suspension components, shock absorbers, steering system maintenance and repair. Braking System: Includes service procedures for hydraulic disc brakes (front and rear), brake fluid specifications, and caliper overhaul. Electrical System: Detailed wiring diagrams, component testing procedures for lights, ignition, charging system (stator, regulator/rectifier), starter motor, and battery maintenance. Fuel And Exhaust: Carburetor tuning, jetting, fuel tank and line maintenance, and exhaust system component inspection. Cooling System: Radiator service, fan operation, coolant specifications, and thermostat replacement. Frame And Body: Procedures for body panel removal, installation, frame inspection, and seat maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug service, chain adjustment, and lubrication points. Engine Overhaul: Detailed steps for engine disassembly, inspection of internal components (piston, rings, cylinder, valves), and reassembly. Transmission Repair: Service procedures for the automatic transmission clutch, gear inspection, and lubrication. Suspension And Steering Repair: Replacement of ball joints, tie rod ends, wheel bearings, and shock absorber servicing. Brake System Maintenance: Bleeding the brake system, replacing brake pads and rotors, and caliper rebuilding. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing relays, fuses, and component continuity. Carburetor Adjustment And Rebuild: Step-by-step instructions for carburetor cleaning, jet replacement, float adjustment, and idle speed settings. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capabilities: Includes detailed diagnostic procedures, specifications, and troubleshooting flowcharts. Rebuild Procedures: Full rebuild instructions for major components like the engine and transmission. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF document. Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, SOHC, 2-valve Displacement: 246 cc Bore X Stroke: 66.0 mm x 72.0 mm Compression Ratio: 9.2:1 Carburetor: Mikuni VM24 (typically) Performance Horsepower: Approximately 15-18 HP (estimated, depending on year and tuning) Torque: Approximately 13-15 lb-ft (estimated, depending on year and tuning) Fuel System Fuel Delivery: Carbureted Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 2.6 gallons (9.8 L) 🔧 Transmission Standard Type: Automatic with torque converter and reduction gears (Hi/Lo range) Optional Optional Transmission: N/A (only automatic offered for this model range) Features Drive Modes: 2WD / 4WD (selectable on many models, check manual for specific year variations) Final Drive: Shaft drive with enclosed gears and U-joints. 📐 Dimensions Exterior Length: Approx. 78.1 inches (1985 mm) Width: Approx. 43.7 inches (1110 mm) Height: Approx. 43.5 inches (1105 mm) Wheelbase: Approx. 48.4 inches (1230 mm) Weights Dry Weight: Approx. 485 lbs (220 kg) Curb Weight: Approx. 500+ lbs (227+ kg) Ground Clearance: Approx. 7.1 inches (180 mm) 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI/SVIA standards for Class I ATVs (as applicable at the time of manufacture). Active Features Braking System: Hydraulic disc brakes front and rear for effective stopping power. 4Wd Capability: Selectable 4WD enhances traction and stability in challenging terrain. Passive Features Chassis Design: Sturdy frame and chassis designed for off-road durability and rider support. Lighting: Dual headlights and taillight for visibility. 💡 Technology Features Infotainment Infotainment System: N/A (This era of ATV did not feature integrated infotainment systems). Driver Assistance Driver Assistance Features: N/A (Basic mechanical and electrical systems). Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 600 miles or 6 months, whichever comes first. Oil Filter Replacement: At every oil change. Air Filter Cleaning/Replacement: Clean every 300 miles, replace as needed (more frequently in dusty conditions). Spark Plug Replacement: Every 2,400 miles or 24 months. Gear Oil Change: Every...
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Tipo: Atv
Fabricante:
Sku: 81843
Coleções: ALL ATV Suzuki

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Suzuki King Quad 250 1987-1998 Workshop Service ManualSuzuki King Quad 250 1987-1998 Workshop Service ManualSuzuki King Quad 250 1987-1998 Workshop Service ManualSuzuki King Quad 250 1987-1998 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad 250
Generation
Covered Years:
1987-1998
Codes
Chassis Code Range:
LT-F250 (early models may have slight variations, consult manual for specific VIN checks)
👋 Introduction
Market Position
Atv Segment:
Entry-level to mid-range utility ATV.
Target Audience:
Recreational riders, farmers, and light industrial users seeking reliable and capable ATVs.
Competitive Analysis
Key Competitors:
Honda FourTrax 250, Yamaha Moto 4 250, Kawasaki Bayou 220/300.
Key Features
Engine Type:
Air-cooled, 4-stroke, SOHC
Transmission Type:
Automatic (CVT-like with torque converter and reduction gears)
Drive System:
Shaft drive, selectable 2WD/4WD (on some models).
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Drivetrain:
Yes
Suspension:
Yes
Brakes:
Yes
Electrical System:
Yes
Fuel System:
Yes
Cooling System:
Yes
Bodywork:
Yes
Troubleshooting:
Yes
Specifications:
Yes
Page Count
Total Pages:
472
Manual Type
Type:
Workshop Service Manual
Language
Primary Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnostics and repair for the CDI ignition system, carburetor assembly, and related sensors.
Transmission And Drivetrain:
Coverage includes the automatic transmission, drive shafts, differentials (front and rear), and CV joints.
Suspension And Steering:
Comprehensive information on front and rear suspension components, shock absorbers, steering system maintenance and repair.
Braking System:
Includes service procedures for hydraulic disc brakes (front and rear), brake fluid specifications, and caliper overhaul.
Electrical System:
Detailed wiring diagrams, component testing procedures for lights, ignition, charging system (stator, regulator/rectifier), starter motor, and battery maintenance.
Fuel And Exhaust:
Carburetor tuning, jetting, fuel tank and line maintenance, and exhaust system component inspection.
Cooling System:
Radiator service, fan operation, coolant specifications, and thermostat replacement.
Frame And Body:
Procedures for body panel removal, installation, frame inspection, and seat maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug service, chain adjustment, and lubrication points.
Engine Overhaul:
Detailed steps for engine disassembly, inspection of internal components (piston, rings, cylinder, valves), and reassembly.
Transmission Repair:
Service procedures for the automatic transmission clutch, gear inspection, and lubrication.
Suspension And Steering Repair:
Replacement of ball joints, tie rod ends, wheel bearings, and shock absorber servicing.
Brake System Maintenance:
Bleeding the brake system, replacing brake pads and rotors, and caliper rebuilding.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, testing relays, fuses, and component continuity.
Carburetor Adjustment And Rebuild:
Step-by-step instructions for carburetor cleaning, jet replacement, float adjustment, and idle speed settings.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Capabilities:
Includes detailed diagnostic procedures, specifications, and troubleshooting flowcharts.
Rebuild Procedures:
Full rebuild instructions for major components like the engine and transmission.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF document.
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, SOHC, 2-valve
Displacement:
246 cc
Bore X Stroke:
66.0 mm x 72.0 mm
Compression Ratio:
9.2:1
Carburetor:
Mikuni VM24 (typically)
Performance
Horsepower:
Approximately 15-18 HP (estimated, depending on year and tuning)
Torque:
Approximately 13-15 lb-ft (estimated, depending on year and tuning)
Fuel System
Fuel Delivery:
Carbureted
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 2.6 gallons (9.8 L)
🔧 Transmission
Standard
Type:
Automatic with torque converter and reduction gears (Hi/Lo range)
Optional
Optional Transmission:
N/A (only automatic offered for this model range)
Features
Drive Modes:
2WD / 4WD (selectable on many models, check manual for specific year variations)
Final Drive:
Shaft drive with enclosed gears and U-joints.
📐 Dimensions
Exterior
Length:
Approx. 78.1 inches (1985 mm)
Width:
Approx. 43.7 inches (1110 mm)
Height:
Approx. 43.5 inches (1105 mm)
Wheelbase:
Approx. 48.4 inches (1230 mm)
Weights
Dry Weight:
Approx. 485 lbs (220 kg)
Curb Weight:
Approx. 500+ lbs (227+ kg)
Ground Clearance:
Approx. 7.1 inches (180 mm)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI/SVIA standards for Class I ATVs (as applicable at the time of manufacture).
Active Features
Braking System:
Hydraulic disc brakes front and rear for effective stopping power.
4Wd Capability:
Selectable 4WD enhances traction and stability in challenging terrain.
Passive Features
Chassis Design:
Sturdy frame and chassis designed for off-road durability and rider support.
Lighting:
Dual headlights and taillight for visibility.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This era of ATV did not feature integrated infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (Basic mechanical and electrical systems).
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles or 6 months, whichever comes first.
Oil Filter Replacement:
At every oil change.
Air Filter Cleaning/Replacement:
Clean every 300 miles, replace as needed (more frequently in dusty conditions).
Spark Plug Replacement:
Every 2,400 miles or 24 months.
Gear Oil Change:
Every 12 months or 1,200 miles for transmission and differential oil.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE or SF (check manual for specific viscosity and API rating).
Engine Oil Capacity:
Approx. 1.7 US quarts (1.6 L) without filter change, 1.9 US quarts (1.8 L) with filter change.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Gear Oil Type:
API GL-5, SAE 80W-90 gear oil.
Known Issues
Carburetor Clogging:
Common issue with older carbureted vehicles, requiring regular cleaning and proper fuel storage.
Electrical Connector Corrosion:
Water and dirt ingress can lead to corrosion in electrical connectors, affecting lights, ignition, and charging.
Suspension Wear:
Ball joints, tie rod ends, and wheel bearings can wear out with heavy use, affecting steering and suspension performance.
Starter Motor Solenoid Failure:
Solenoids can fail due to age or moisture ingress, preventing the starter from engaging.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for producing durable and capable ATVs, dating back to the pioneering models of the 1980s.
Model Evolution
King Quad Lineage:
The King Quad nameplate signifies Suzuki's commitment to larger displacement and more powerful utility ATVs. This 250 model served as an important step in that evolution.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Production Span:
1987-1998, with minor updates and refinements throughout the years.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this exact model may not be widely documented, Suzuki ATVs of this era were generally well-regarded for their reliability and value in the utility segment.
Ratings
Consumer Ratings:
Generally positive for durability and ease of maintenance among owners of that period.
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