Suzuki King Quad LT-A500XPZ 2008-11 Workshop Service Manual
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Welcome to the comprehensive workshop service manual for the Suzuki King Quad LT-A500XPZ, covering model years 2008 through 2011. Engineered by Suzuki Motor Corporation, renowned for its robust and performance-oriented ATVs, the King Quad series represents a flagship offering in the utility ATV segment. This particular model, powered by a 499cc single-cylinder, 4-stroke engine with Electronic Fuel Injection (EFI) and featuring a selectable 2WD/4WD system with a differential lock, is designed for demanding off-road use. Its reliable construction and advanced features, including hydraulic disc brakes and a steel frame, ensure capability and durability across varied terrains. This 624-page English-language manual provides dealership-level service information to assist both owners and professional technicians. It details routine maintenance, diagnostic and repair procedures for all major systems, including the engine, transmission, electrical system, and body components. Coverage extends to the removal and installation of parts, assembly and disassembly of major sub-assemblies, and the identification of special tools required for specific adjustments. By offering in-depth technical guidance and accurate data, this manual empowers users to perform repairs efficiently, maintain optimal performance, and enhance their understanding of the Suzuki King Quad LT-A500XPZ's functions. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-A500XPZ Model Variant: LT-A500XPZ Years Covered: 2008, 2009, 2010, 2011 👋 Introduction Market Position Target Audience: Owners and technicians seeking comprehensive repair and maintenance information for the Suzuki King Quad LT-A500XPZ (2008-2011 models). Competitive Analysis Value Proposition: Provides dealership-level service information, enabling DIY repairs and informed maintenance, saving costs associated with professional shop labor. Key Features Completeness: Contains all necessary instructions for any repair, including proprietary component manufacturer instructions. Accuracy: Endeavored to ensure accuracy of information, providing reliable data. Technical Guidance: Enables users to perform repairs like a professional technician, enhancing understanding of vehicle functions and overall performance. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Page Count: 624 pages Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete repair and overhaul, tune-ups, lubrication system, fuel system, exhaust system. Transmission: Complete repair and overhaul, assemblies and disassemblies. Electrical: Comprehensive coverage of the electrical system, including ignition. Body: Coverage of body components and related repairs. Cooling System: Detailed information on the liquid cooling system, including radiator, fan, thermostat, and coolant specifications. Ignition System: Comprehensive coverage of the electronic ignition system, including coil, spark plug, and timing. Procedures Included Maintenance: Routine maintenance and servicing procedures. Repair: Diagnostic and repair procedures for various issues, including extensive engine and transmission disassembly. Installation: Removal and installation procedures for components. Assemblies Disassemblies: Detailed procedures for the assembly and disassembly of all major components and sub-assemblies. Technical Depth Depth: Assumes technician is conversant with general automobile practices, emphasizes special aspects of the product, suitable for professional technicians and knowledgeable owners. Special Tools: Manual identifies and illustrates recommended or required special tools with Suzuki part numbers for specific adjustments and repairs. 📊 Manual Specifications File Specifications File Format: PDF Print Quality: Printable Searchability: Likely searchable text within PDF (standard for workshop manuals). Delivery Method Delivery: Fast and free electronic delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled, SOHC Engine Displacement: 499cc Bore X Stroke: Not specified in product description, but detailed in manual. Compression Ratio: Not specified in product description, but detailed in manual. Performance Horsepower: Not specified in product description, but detailed in manual. Torque: Not specified in product description, but detailed in manual. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Not specified in product description, but detailed in manual. Lubrication System Oil Type: Suzuki recommends specific motorcycle oil grades (e.g., SAE 10W-40 API SG+, JASO MA). Detailed specification in manual. Oil Capacity: Not specified in product description, but detailed in manual. 🔧 Transmission Standard Transmission Type: Automatic (Suzuki Automatic Transmission - SAT) Drive System: Shaft drive, selectable 2WD/4WD with differential lock. Features Gear Reduction: High and Low range gears Transmission Fluid: Suzuki recommends specific ATF fluids. Detailed specification in manual. 📐 Dimensions Exterior Overall Length: Not specified in product description, but detailed in manual. Overall Width: Not specified in product description, but detailed in manual. Overall Height: Not specified in product description, but detailed in manual. Weights Curb Weight: Approx. 644 lbs (292 kg) for 4x4 models. Payload Capacity: Not specified in product description, but detailed in manual. 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA standards for All-Terrain Vehicles. Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Mechanical type, on rear brake. Passive Features Lighting: Headlights, taillight, brake light. Chassis Construction: Steel frame, robust construction for off-road use. 💡 Technology Features Infotainment Display Panel: Digital LCD meter with features like speedometer, odometer, trip meter, fuel gauge, 4WD indicator, clock. Driver Assistance Selectable 4Wd: Electronically selectable 2WD/4WD system with differential lock for enhanced traction in varied...
Welcome to the comprehensive workshop service manual for the Suzuki King Quad LT-A500XPZ, covering model years 2008 through 2011. Engineered by Suzuki Motor Corporation, renowned for its robust and performance-oriented ATVs, the King Quad series represents a flagship offering in the utility ATV segment. This particular model, powered by a 499cc single-cylinder, 4-stroke engine with Electronic Fuel Injection (EFI) and featuring a selectable 2WD/4WD system with a differential lock, is designed for demanding off-road use. Its reliable construction and advanced features, including hydraulic disc brakes and a steel frame, ensure capability and durability across varied terrains.
This 624-page English-language manual provides dealership-level service information to assist both owners and professional technicians. It details routine maintenance, diagnostic and repair procedures for all major systems, including the engine, transmission, electrical system, and body components. Coverage extends to the removal and installation of parts, assembly and disassembly of major sub-assemblies, and the identification of special tools required for specific adjustments. By offering in-depth technical guidance and accurate data, this manual empowers users to perform repairs efficiently, maintain optimal performance, and enhance their understanding of the Suzuki King Quad LT-A500XPZ's functions.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad LT-A500XPZ
Model Variant:
LT-A500XPZ
Years Covered:
2008, 2009, 2010, 2011
👋 Introduction
Market Position
Target Audience:
Owners and technicians seeking comprehensive repair and maintenance information for the Suzuki King Quad LT-A500XPZ (2008-2011 models).
Competitive Analysis
Value Proposition:
Provides dealership-level service information, enabling DIY repairs and informed maintenance, saving costs associated with professional shop labor.
Key Features
Completeness:
Contains all necessary instructions for any repair, including proprietary component manufacturer instructions.
Accuracy:
Endeavored to ensure accuracy of information, providing reliable data.
Technical Guidance:
Enables users to perform repairs like a professional technician, enhancing understanding of vehicle functions and overall performance.
Complete repair and overhaul, assemblies and disassemblies.
Electrical:
Comprehensive coverage of the electrical system, including ignition.
Body:
Coverage of body components and related repairs.
Cooling System:
Detailed information on the liquid cooling system, including radiator, fan, thermostat, and coolant specifications.
Ignition System:
Comprehensive coverage of the electronic ignition system, including coil, spark plug, and timing.
Procedures Included
Maintenance:
Routine maintenance and servicing procedures.
Repair:
Diagnostic and repair procedures for various issues, including extensive engine and transmission disassembly.
Installation:
Removal and installation procedures for components.
Assemblies Disassemblies:
Detailed procedures for the assembly and disassembly of all major components and sub-assemblies.
Technical Depth
Depth:
Assumes technician is conversant with general automobile practices, emphasizes special aspects of the product, suitable for professional technicians and knowledgeable owners.
Special Tools:
Manual identifies and illustrates recommended or required special tools with Suzuki part numbers for specific adjustments and repairs.
📊 Manual Specifications
File Specifications
File Format:
PDF
Print Quality:
Printable
Searchability:
Likely searchable text within PDF (standard for workshop manuals).
Delivery Method
Delivery:
Fast and free electronic delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, SOHC
Engine Displacement:
499cc
Bore X Stroke:
Not specified in product description, but detailed in manual.
Compression Ratio:
Not specified in product description, but detailed in manual.
Performance
Horsepower:
Not specified in product description, but detailed in manual.
Torque:
Not specified in product description, but detailed in manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Not specified in product description, but detailed in manual.
Lubrication System
Oil Type:
Suzuki recommends specific motorcycle oil grades (e.g., SAE 10W-40 API SG+, JASO MA). Detailed specification in manual.
Oil Capacity:
Not specified in product description, but detailed in manual.
🔧 Transmission
Standard
Transmission Type:
Automatic (Suzuki Automatic Transmission - SAT)
Drive System:
Shaft drive, selectable 2WD/4WD with differential lock.
Features
Gear Reduction:
High and Low range gears
Transmission Fluid:
Suzuki recommends specific ATF fluids. Detailed specification in manual.
📐 Dimensions
Exterior
Overall Length:
Not specified in product description, but detailed in manual.
Overall Width:
Not specified in product description, but detailed in manual.
Overall Height:
Not specified in product description, but detailed in manual.
Weights
Curb Weight:
Approx. 644 lbs (292 kg) for 4x4 models.
Payload Capacity:
Not specified in product description, but detailed in manual.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA standards for All-Terrain Vehicles.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical type, on rear brake.
Passive Features
Lighting:
Headlights, taillight, brake light.
Chassis Construction:
Steel frame, robust construction for off-road use.
💡 Technology Features
Infotainment
Display Panel:
Digital LCD meter with features like speedometer, odometer, trip meter, fuel gauge, 4WD indicator, clock.
Driver Assistance
Selectable 4Wd:
Electronically selectable 2WD/4WD system with differential lock for enhanced traction in varied terrain.
Connectivity
Diagnostic Ports:
Likely includes a diagnostic connector for reading fault codes from the EFI system. Specific location and procedure in manual.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 1,000 km (600 miles) or 6 months. Specific interval detailed in manual.
Air Filter:
Inspect and clean regularly, replace as needed based on operating conditions. Detailed in manual.
Spark Plug:
Inspect and gap at specified intervals. Detailed in manual.
Valve Clearance:
Periodic adjustment required. Specific intervals and procedures detailed in manual.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG+, JASO MA. (Refer to manual for exact spec).
Coolant Type:
Suzuki Super Long Life Coolant or equivalent. Detailed specifications in manual.
Brake Fluid:
DOT 3 or DOT 4. Detailed specifications in manual.
Known Issues
Common Wear Items:
CV boots, wheel bearings, brake pads, and tie rod ends are common wear items on ATVs used extensively off-road. Maintenance procedures for these are critical.
Efi System:
Proper maintenance of the EFI system, including checking air filter and spark plug, is crucial for optimal performance and longevity.
Suspension:
Regular inspection and maintenance of the suspension components (shocks, bushings) are necessary for ride quality and handling.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Brand Specialty:
Known for robust, reliable, and performance-oriented motorcycles, ATVs, and automobiles.
Model Evolution
King Quad Lineage:
The King Quad line represents Suzuki's flagship ATV offerings, consistently updated with advanced technology and performance enhancements.
Production
Production Location:
Typically manufactured in Japan or through Suzuki's global manufacturing facilities.
🏆 Awards & Recognition
Recognitions
Atv Segment Recognition:
The King Quad line is consistently recognized for its performance, comfort, and utility in the utility ATV segment by industry publications and reviewers.
Certifications
Emissions Compliance:
Compliant with applicable emissions standards for its model year.
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