Suzuki King Quad LT-A700X 2005-2007 Workshop Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-A700X Model Years Covered: 2005, 2006, 2007 Engine Type Covered: 700cc V-twin gasoline engine 👋 Introduction Market Position Market Position: The Suzuki King Quad LT-A700X was positioned as a high-performance, feature-rich ATV, competing in the premium utility ATV segment known for its robust engineering and capability. Competitive Analysis Competitive Analysis: Competed against models like the Polaris Sportsman, Yamaha Grizzly, and Can-Am Outlander, offering a powerful V-twin engine and advanced features for its time. Key Features Of Vehicle Key Features: 700cc V-twin engine, Electronic Fuel Injection (EFI), Independent Rear Suspension (IRS), Suzuki's Electronic Power Steering (EPS) (on certain models), shaft drive, sealed multi-plate wet brake system. Manual Purpose Manual Purpose: To provide comprehensive repair and maintenance information for Suzuki King Quad LT-A700X owners and technicians, enabling efficient and accurate servicing. 📋 Manual Details Coverage Areas Vehicle Coverage: Suzuki King Quad LT-A700X (2005-2007 models) Page Count Page Count: 477 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems: Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Transmission, Drivetrain, Brakes, Suspension, Steering, Frame, Bodywork, Cooling System Engine System Details: Complete overhaul, top-end and bottom-end procedures, component testing, troubleshooting of internal engine issues. Fuel System Details: EFI system diagnosis, fuel injector testing and cleaning, fuel pump inspection, throttle body synchronization and adjustment. Ignition System Details: Ignition coil testing, spark plug specifications and replacement, CDI unit diagnosis, timing adjustments. Lubrication System Details: Oil pump inspection, oil filter replacement, oil pressure testing, lubrication circuit troubleshooting. Exhaust System Details: Muffler and pipe inspection, gasket replacement, catalytic converter information (if applicable). Electrical System Details: Comprehensive wiring diagrams, battery testing, charging system diagnosis (stator, regulator/rectifier), starter motor testing, lighting system repair, fault code interpretation. Transmission And Drivetrain Details: CVT drive and driven clutch inspection and service, belt replacement, gearbox disassembly and reassembly, differential inspection, driveshaft and U-joint service. Brake System Details: Hydraulic brake system bleeding, caliper overhaul, master cylinder inspection, brake pad and disc replacement, parking brake adjustment. Suspension And Steering Details: Front and rear suspension component inspection (shocks, A-arms, bushings), wheel bearing replacement, steering system diagnosis, EPS system troubleshooting (if equipped). Bodywork And Frame Details: Panel removal and installation, fender and fairing repair, frame inspection for damage, seat and rack component service. Cooling System Details: Radiator inspection and cleaning, fan operation checks, thermostat testing, coolant flushing and replacement procedures. Procedures Included Procedures: Routine Maintenance, Tune-ups, Removal and Installation, Assembly and Disassembly, Troubleshooting, Repair Overhauls, Component Diagnostics, Electrical Schematics, Wiring Diagrams Tune Up Procedures: Detailed steps for engine tuning, including idle speed adjustment, ignition timing checks, and fuel system adjustments (where applicable). Troubleshooting Guides: Systematic diagnostic trees and symptom-based troubleshooting for various mechanical and electrical issues. Component Rebuilds: Detailed procedures for rebuilding major components such as the engine, transmission, and differentials. Technical Depth Technical Depth: Comprehensive, covering general practices and product-specific repairs; suitable for technicians conversant with general automobile practices, detailing special aspects of the King Quad LT-A700X. Technical References: Includes special tool recommendations with Suzuki part numbers, torque specifications for critical fasteners, and clearance measurements. Diagrams And Illustrations: Includes detailed exploded diagrams and illustrations to aid in assembly and disassembly. 📊 Manual Specifications File Format File Format: PDF Searchability: PDF format allows for text searching of keywords and topics. Print Quality Print Quality: Printable Readability: High resolution for clear viewing and printing of text and diagrams. Binding Type Binding Type: Digital (Download) Paper Type Paper Type: Not Applicable (Digital File) ⚙️ Engine Specifications Primary Engine Engine Configuration: 720cc, 90-degree V-twin, four-stroke, SOHC, 4-valve cylinder head Valve Train: SOHC, 4 valves per cylinder Performance Bore X Stroke: 85.0 mm x 63.0 mm Compression Ratio: 9.3 : 1 Fuel System Fuel System Type: Electronic Fuel Injection (EFI), Twin Mikuni D21YY00 throttle bodies Fuel Type: Unleaded gasoline (87 octane or higher recommended) 🔧 Transmission Standard Transmission Type: Automatic, CVT (Continuously Variable Transmission) with engine braking Drive System: Selectable 4WD with 2WD/4WD/4WD-Lock modes via electric push-button control Features Gear Reduction: High and Low range, Reverse Final Drive: Shaft drive, sealed O-ring chain and bevel gear 📐 Dimensions Exterior Overall Length: 2195 mm (86.4 in) Overall Width: 1165 mm (45.9 in) Overall Height: 1170 mm (46.1 in) Wheelbase: 1295 mm (51.0 in) Ground Clearance: 260 mm (10.2 in) Weights Curb Weight: Approximately 289 kg (637 lbs) Towing Capacity: 386 kg (851 lbs) Cargo Rack Capacity Front: 45 kg (99 lbs) Cargo Rack Capacity Rear: 85 kg (187 lbs) 🛡️ Safety Features Ratings Safety Ratings: Not applicable in the traditional automotive sense; ATV safety is governed by standards and responsible riding practices. Active Features Active Features: Engine braking (via CVT), selectable 4WD for enhanced traction, powerful hydraulic disc brakes. Passive Features Passive Features: Integrated floorboards with heel guards, protective front bumper,...
The Suzuki King Quad LT-A700X was positioned as a high-performance, feature-rich ATV, competing in the premium utility ATV segment known for its robust engineering and capability.
Competitive Analysis
Competitive Analysis:
Competed against models like the Polaris Sportsman, Yamaha Grizzly, and Can-Am Outlander, offering a powerful V-twin engine and advanced features for its time.
Key Features Of Vehicle
Key Features:
700cc V-twin engine, Electronic Fuel Injection (EFI), Independent Rear Suspension (IRS), Suzuki's Electronic Power Steering (EPS) (on certain models), shaft drive, sealed multi-plate wet brake system.
Manual Purpose
Manual Purpose:
To provide comprehensive repair and maintenance information for Suzuki King Quad LT-A700X owners and technicians, enabling efficient and accurate servicing.
Muffler and pipe inspection, gasket replacement, catalytic converter information (if applicable).
Electrical System Details:
Comprehensive wiring diagrams, battery testing, charging system diagnosis (stator, regulator/rectifier), starter motor testing, lighting system repair, fault code interpretation.
Transmission And Drivetrain Details:
CVT drive and driven clutch inspection and service, belt replacement, gearbox disassembly and reassembly, differential inspection, driveshaft and U-joint service.
Brake System Details:
Hydraulic brake system bleeding, caliper overhaul, master cylinder inspection, brake pad and disc replacement, parking brake adjustment.
Suspension And Steering Details:
Front and rear suspension component inspection (shocks, A-arms, bushings), wheel bearing replacement, steering system diagnosis, EPS system troubleshooting (if equipped).
Bodywork And Frame Details:
Panel removal and installation, fender and fairing repair, frame inspection for damage, seat and rack component service.
Cooling System Details:
Radiator inspection and cleaning, fan operation checks, thermostat testing, coolant flushing and replacement procedures.
Procedures Included
Procedures:
Routine Maintenance, Tune-ups, Removal and Installation, Assembly and Disassembly, Troubleshooting, Repair Overhauls, Component Diagnostics, Electrical Schematics, Wiring Diagrams
Tune Up Procedures:
Detailed steps for engine tuning, including idle speed adjustment, ignition timing checks, and fuel system adjustments (where applicable).
Troubleshooting Guides:
Systematic diagnostic trees and symptom-based troubleshooting for various mechanical and electrical issues.
Component Rebuilds:
Detailed procedures for rebuilding major components such as the engine, transmission, and differentials.
Technical Depth
Technical Depth:
Comprehensive, covering general practices and product-specific repairs; suitable for technicians conversant with general automobile practices, detailing special aspects of the King Quad LT-A700X.
Technical References:
Includes special tool recommendations with Suzuki part numbers, torque specifications for critical fasteners, and clearance measurements.
Diagrams And Illustrations:
Includes detailed exploded diagrams and illustrations to aid in assembly and disassembly.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
PDF format allows for text searching of keywords and topics.
Print Quality
Print Quality:
Printable
Readability:
High resolution for clear viewing and printing of text and diagrams.
Binding Type
Binding Type:
Digital (Download)
Paper Type
Paper Type:
Not Applicable (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Configuration:
720cc, 90-degree V-twin, four-stroke, SOHC, 4-valve cylinder head
Integrated floorboards with heel guards, protective front bumper, sturdy handlebars, robust frame construction.
💡 Technology Features
Infotainment
Infotainment Features:
Not applicable to this model; focus is on utility and performance.
Driver Assistance
Driver Assistance Features:
Electronic Power Steering (EPS) available on some models for reduced steering effort.
Connectivity
Connectivity Features:
Not applicable to this model.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or annually; refer to manual for precise intervals based on usage.
Spark Plug Replacement Interval:
Refer to manual; typically every 100 hours or annually.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher recommended; specific Suzuki oil is often preferred.
Engine Oil Capacity:
Approximately 2.5 liters (2.6 US qt) with filter change; refer to manual for exact capacity.
Coolant Type:
Antifreeze coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Gear Oil Type Rear Differential:
Suzuki Gear Oil SAE 80W API GL-5 or equivalent.
Coolant Capacity:
Approximately 1.5 liters (1.6 US qt); refer to manual for exact capacity.
Known Issues
Common Issues To Check:
CVT belt wear, potential cooling system leaks, electrical connector corrosion, drive shaft U-joint wear, fuel pump issues.
Maintenance Recommendations:
Regular cleaning of air filter, checking CVT belt condition, inspecting cooling system hoses and radiators, verifying electrical connections, greasing suspension and steering components.
Cvt Belt Maintenance:
Specific checks and replacement procedures for the CVT belt are detailed, emphasizing its importance for power transmission.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Suzuki has a long-standing reputation for producing reliable and capable motorcycles and ATVs, with a focus on performance and durability.
Model Evolution
Model Evolution:
The LT-A700X represented a significant step for Suzuki in the large-displacement ATV market, introducing a V-twin engine and advanced features that set a new benchmark for the King Quad line.
Engine Development:
The V-twin engine was a significant engineering achievement for Suzuki in the ATV segment, offering strong torque and smooth power delivery.
Production
Production Location:
Manufactured by Suzuki Motor Corporation.
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