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Suzuki LT80L Quad Runner 1990 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: LT80L Quad Runner Year: 1990 Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code: LT80L 👋 Introduction Market Position Target User: Owners, independent repair shops, mechanics specializing in ATVs Purpose: To provide comprehensive guidance for maintaining, diagnosing, and repairing the Suzuki LT80L Quad Runner Competitive Analysis Value Proposition: Offers factory-level accuracy and detail for DIY or professional repairs, crucial for this age of vehicle Key Features Comprehensiveness: Covers all major systems and procedures required for complete vehicle service Official Source: Complete official full factory service repair manual 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Pages: Hundreds (as stated in description, specific count not provided) Manual Type Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Disassembly, inspection, assembly, tuning, troubleshooting Fuel System: Carburetor, fuel lines, fuel tank servicing Ignition System: CDI, spark plug, ignition timing Cooling System: Air-cooling system inspection and maintenance Transmission System: Automatic transmission (CVT), clutch, gear reduction servicing Drivetrain: Chain drive, rear axle, sprocket maintenance Suspension System: Front and rear suspension, shock absorbers, control arms Braking System: Front and rear drum brake systems, brake cable adjustment and maintenance Electrical System: Wiring diagrams, battery, lighting system, starter system Steering System: Handlebars, steering linkage, tie rods, wheel alignment Body And Frame: Frame inspection, plastic body panels, seat, fenders Procedures Included Maintenance: Routine checks, lubrication, adjustments, filter replacement Troubleshooting: Diagnostic charts for common issues, fault finding Repair: Step-by-step instructions for component replacement and repair Overhaul: Complete engine and transmission overhaul procedures Disassembly Assembly: Detailed instructions for taking apart and reassembling major components Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to major overhauls Detail Level: Factory-level detail with torque specifications, clearances, and diagrams 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely searchable, common for factory PDF manuals Print Quality Printability: Printable in its entirety or select sections Binding Type Binding Type: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, air-cooled Displacement: 79 cc Bore X Stroke: 48.0 mm x 44.0 mm Compression Ratio: 6.5:1 Spark Plug Type: NGK BR9ES or equivalent Performance Horsepower: Approximately 5.6 HP @ 6500 RPM (Estimate, factory spec not provided) Torque: N/A (Estimate, factory spec not provided) Fuel System Carburetor Model: Mikuni VM16SH Fuel Type: Unleaded gasoline Fuel Mixture: 20:1 (Gasoline: 2-stroke oil, specific oil type recommended in manual) Lubrication 2-Stroke Oil Type: API TC certified 2-stroke engine oil (specific grade recommended in manual) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Gear Reduction: Single speed with reverse Features Drive System: Chain drive to rear axle 📐 Dimensions Exterior Overall Length: 1440 mm (56.7 in) Overall Width: 845 mm (33.3 in) Overall Height: 905 mm (35.6 in) Wheelbase: 970 mm (38.2 in) Weights Dry Weight: 92 kg (203 lbs) Curb Weight: N/A (Estimate, typically slightly higher than dry weight) Cargo Front Rack Capacity: N/A (Not typically equipped with a front rack) Rear Rack Capacity: N/A (Not typically equipped with a rear rack) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not subjected to traditional automotive crash testing) Active Features Braking Type: Drum brakes, front and rear Parking Brake: Handlebar lever activated Passive Features Lighting: Headlight, taillight/brake light Throttle Limiter: Adjustable throttle stop for speed limitation (often user-adjustable) 💡 Technology Features Infotainment Infotainment System: N/A (Basic recreational vehicle, no infotainment system) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Recommended every 100 hours of operation or annually (refer to manual for exact specification) Air Filter Cleaning: Inspect and clean every 20 hours of operation or as needed in dusty conditions Spark Plug Replacement: Inspect every 100 hours, replace as needed Chain Lubrication: Lubricate every 10 hours of operation or after riding in wet conditions Fluid Specifications Transmission Oil Type: Suzuki recommends specific gear oil or SAE 80 gear oil (refer to manual for exact type and capacity) Brake Fluid Type: DOT 3 or DOT 4 brake fluid (refer to manual for exact specification) 2 Stroke Oil Mix: 20:1 ratio of unleaded gasoline to high-quality 2-stroke oil (API TC certified) Known Issues Common Problems: Carburetor clogging, ignition system issues, worn clutch components, starter motor issues, aging electrical connectors. Common Problems Detail: The 2-stroke engine can be sensitive to fuel quality and proper oil mixing. Overheating due to poor airflow can also be an issue. 📚 Vehicle History Brand Heritage Heritage: Suzuki is a long-standing manufacturer of motorcycles and ATVs, known for reliable and performance-oriented vehicles. Model Evolution Positioning: The LT80 was a popular entry-level youth ATV, designed for recreational riding and entry into off-road sports. Predecessors: Successor to earlier smaller displacement Suzuki ATVs, predecessors include models like the LT50....
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Tipo: Atv
Fabricante:
Sku: 70094
Coleções: ALL ATV Suzuki

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Suzuki LT80L Quad Runner 1990 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT80L Quad Runner
Year:
1990
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Chassis Code:
LT80L
👋 Introduction
Market Position
Target User:
Owners, independent repair shops, mechanics specializing in ATVs
Purpose:
To provide comprehensive guidance for maintaining, diagnosing, and repairing the Suzuki LT80L Quad Runner
Competitive Analysis
Value Proposition:
Offers factory-level accuracy and detail for DIY or professional repairs, crucial for this age of vehicle
Key Features
Comprehensiveness:
Covers all major systems and procedures required for complete vehicle service
Official Source:
Complete official full factory service repair manual
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Estimated Pages:
Hundreds (as stated in description, specific count not provided)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Disassembly, inspection, assembly, tuning, troubleshooting
Fuel System:
Carburetor, fuel lines, fuel tank servicing
Ignition System:
CDI, spark plug, ignition timing
Cooling System:
Air-cooling system inspection and maintenance
Transmission System:
Automatic transmission (CVT), clutch, gear reduction servicing
Drivetrain:
Chain drive, rear axle, sprocket maintenance
Suspension System:
Front and rear suspension, shock absorbers, control arms
Braking System:
Front and rear drum brake systems, brake cable adjustment and maintenance
Electrical System:
Wiring diagrams, battery, lighting system, starter system
Steering System:
Handlebars, steering linkage, tie rods, wheel alignment
Body And Frame:
Frame inspection, plastic body panels, seat, fenders
Procedures Included
Maintenance:
Routine checks, lubrication, adjustments, filter replacement
Troubleshooting:
Diagnostic charts for common issues, fault finding
Repair:
Step-by-step instructions for component replacement and repair
Overhaul:
Complete engine and transmission overhaul procedures
Disassembly Assembly:
Detailed instructions for taking apart and reassembling major components
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to major overhauls
Detail Level:
Factory-level detail with torque specifications, clearances, and diagrams
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely searchable, common for factory PDF manuals
Print Quality
Printability:
Printable in its entirety or select sections
Binding Type
Binding Type:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, air-cooled
Displacement:
79 cc
Bore X Stroke:
48.0 mm x 44.0 mm
Compression Ratio:
6.5:1
Spark Plug Type:
NGK BR9ES or equivalent
Performance
Horsepower:
Approximately 5.6 HP @ 6500 RPM (Estimate, factory spec not provided)
Torque:
N/A (Estimate, factory spec not provided)
Fuel System
Carburetor Model:
Mikuni VM16SH
Fuel Type:
Unleaded gasoline
Fuel Mixture:
20:1 (Gasoline: 2-stroke oil, specific oil type recommended in manual)
Lubrication
2-Stroke Oil Type:
API TC certified 2-stroke engine oil (specific grade recommended in manual)
🔧 Transmission
Standard
Type:
Automatic (CVT - Continuously Variable Transmission)
Gear Reduction:
Single speed with reverse
Features
Drive System:
Chain drive to rear axle
📐 Dimensions
Exterior
Overall Length:
1440 mm (56.7 in)
Overall Width:
845 mm (33.3 in)
Overall Height:
905 mm (35.6 in)
Wheelbase:
970 mm (38.2 in)
Weights
Dry Weight:
92 kg (203 lbs)
Curb Weight:
N/A (Estimate, typically slightly higher than dry weight)
Cargo
Front Rack Capacity:
N/A (Not typically equipped with a front rack)
Rear Rack Capacity:
N/A (Not typically equipped with a rear rack)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subjected to traditional automotive crash testing)
Active Features
Braking Type:
Drum brakes, front and rear
Parking Brake:
Handlebar lever activated
Passive Features
Lighting:
Headlight, taillight/brake light
Throttle Limiter:
Adjustable throttle stop for speed limitation (often user-adjustable)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic recreational vehicle, no infotainment system)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 100 hours of operation or annually (refer to manual for exact specification)
Air Filter Cleaning:
Inspect and clean every 20 hours of operation or as needed in dusty conditions
Spark Plug Replacement:
Inspect every 100 hours, replace as needed
Chain Lubrication:
Lubricate every 10 hours of operation or after riding in wet conditions
Fluid Specifications
Transmission Oil Type:
Suzuki recommends specific gear oil or SAE 80 gear oil (refer to manual for exact type and capacity)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification)
2 Stroke Oil Mix:
20:1 ratio of unleaded gasoline to high-quality 2-stroke oil (API TC certified)
Known Issues
Common Problems:
Carburetor clogging, ignition system issues, worn clutch components, starter motor issues, aging electrical connectors.
Common Problems Detail:
The 2-stroke engine can be sensitive to fuel quality and proper oil mixing. Overheating due to poor airflow can also be an issue.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki is a long-standing manufacturer of motorcycles and ATVs, known for reliable and performance-oriented vehicles.
Model Evolution
Positioning:
The LT80 was a popular entry-level youth ATV, designed for recreational riding and entry into off-road sports.
Predecessors:
Successor to earlier smaller displacement Suzuki ATVs, predecessors include models like the LT50.
Successors:
The LT80 was eventually succeeded by models like the LT-Z90 and LT-A90, which featured larger engines and modern designs.
Production
Production Years:
1987-2006 (LT80 model range)
Manufacturing Location:
Japan (Typical for Suzuki vehicles of this era)
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model are not widely documented, focus was on market segment popularity)
Ratings
Consumer Ratings:
Generally well-regarded by its target audience for reliability and ease of use in its class.
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