Suzuki LT80L Quad Runner 1990 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: LT80L Quad Runner Year: 1990 Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code: LT80L 👋 Introduction Market Position Target User: Owners, independent repair shops, mechanics specializing in ATVs Purpose: To provide comprehensive guidance for maintaining, diagnosing, and repairing the Suzuki LT80L Quad Runner Competitive Analysis Value Proposition: Offers factory-level accuracy and detail for DIY or professional repairs, crucial for this age of vehicle Key Features Comprehensiveness: Covers all major systems and procedures required for complete vehicle service Official Source: Complete official full factory service repair manual 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Estimated Pages: Hundreds (as stated in description, specific count not provided) Manual Type Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Disassembly, inspection, assembly, tuning, troubleshooting Fuel System: Carburetor, fuel lines, fuel tank servicing Ignition System: CDI, spark plug, ignition timing Cooling System: Air-cooling system inspection and maintenance Transmission System: Automatic transmission (CVT), clutch, gear reduction servicing Drivetrain: Chain drive, rear axle, sprocket maintenance Suspension System: Front and rear suspension, shock absorbers, control arms Braking System: Front and rear drum brake systems, brake cable adjustment and maintenance Electrical System: Wiring diagrams, battery, lighting system, starter system Steering System: Handlebars, steering linkage, tie rods, wheel alignment Body And Frame: Frame inspection, plastic body panels, seat, fenders Procedures Included Maintenance: Routine checks, lubrication, adjustments, filter replacement Troubleshooting: Diagnostic charts for common issues, fault finding Repair: Step-by-step instructions for component replacement and repair Overhaul: Complete engine and transmission overhaul procedures Disassembly Assembly: Detailed instructions for taking apart and reassembling major components Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to major overhauls Detail Level: Factory-level detail with torque specifications, clearances, and diagrams 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely searchable, common for factory PDF manuals Print Quality Printability: Printable in its entirety or select sections Binding Type Binding Type: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, air-cooled Displacement: 79 cc Bore X Stroke: 48.0 mm x 44.0 mm Compression Ratio: 6.5:1 Spark Plug Type: NGK BR9ES or equivalent Performance Horsepower: Approximately 5.6 HP @ 6500 RPM (Estimate, factory spec not provided) Torque: N/A (Estimate, factory spec not provided) Fuel System Carburetor Model: Mikuni VM16SH Fuel Type: Unleaded gasoline Fuel Mixture: 20:1 (Gasoline: 2-stroke oil, specific oil type recommended in manual) Lubrication 2-Stroke Oil Type: API TC certified 2-stroke engine oil (specific grade recommended in manual) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Gear Reduction: Single speed with reverse Features Drive System: Chain drive to rear axle 📐 Dimensions Exterior Overall Length: 1440 mm (56.7 in) Overall Width: 845 mm (33.3 in) Overall Height: 905 mm (35.6 in) Wheelbase: 970 mm (38.2 in) Weights Dry Weight: 92 kg (203 lbs) Curb Weight: N/A (Estimate, typically slightly higher than dry weight) Cargo Front Rack Capacity: N/A (Not typically equipped with a front rack) Rear Rack Capacity: N/A (Not typically equipped with a rear rack) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not subjected to traditional automotive crash testing) Active Features Braking Type: Drum brakes, front and rear Parking Brake: Handlebar lever activated Passive Features Lighting: Headlight, taillight/brake light Throttle Limiter: Adjustable throttle stop for speed limitation (often user-adjustable) 💡 Technology Features Infotainment Infotainment System: N/A (Basic recreational vehicle, no infotainment system) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Recommended every 100 hours of operation or annually (refer to manual for exact specification) Air Filter Cleaning: Inspect and clean every 20 hours of operation or as needed in dusty conditions Spark Plug Replacement: Inspect every 100 hours, replace as needed Chain Lubrication: Lubricate every 10 hours of operation or after riding in wet conditions Fluid Specifications Transmission Oil Type: Suzuki recommends specific gear oil or SAE 80 gear oil (refer to manual for exact type and capacity) Brake Fluid Type: DOT 3 or DOT 4 brake fluid (refer to manual for exact specification) 2 Stroke Oil Mix: 20:1 ratio of unleaded gasoline to high-quality 2-stroke oil (API TC certified) Known Issues Common Problems: Carburetor clogging, ignition system issues, worn clutch components, starter motor issues, aging electrical connectors. Common Problems Detail: The 2-stroke engine can be sensitive to fuel quality and proper oil mixing. Overheating due to poor airflow can also be an issue. 📚 Vehicle History Brand Heritage Heritage: Suzuki is a long-standing manufacturer of motorcycles and ATVs, known for reliable and performance-oriented vehicles. Model Evolution Positioning: The LT80 was a popular entry-level youth ATV, designed for recreational riding and entry into off-road sports. Predecessors: Successor to earlier smaller displacement Suzuki ATVs, predecessors include models like the LT50....