2008 Toyota FJ Cruiser Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Toyota Model: FJ Cruiser Year: 2008 Market Segment: Mid-size SUV (Off-road focused) 👋 Introduction Market Position Positioning: Rugged, off-road capable SUV targeting enthusiasts and adventurers Competitive Analysis Competitors: Jeep Wrangler, Nissan Xterra, Hummer H3 Key Features Design: Retro-inspired styling, upright seating position, distinctive grille, round headlights Capabilities: Exceptional off-road prowess, durable construction, solid rear axle Manual Value Benefit: Empowers DIY repairs, reduces maintenance costs, ensures proper vehicle upkeep 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Scope: Comprehensive for 2008 Toyota FJ Cruiser Page Count Estimated Pages: Thousands (typical for factory service manuals) Manual Type Type: Factory-derived Service and Repair Manual Software Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, starting, charging Drivetrain: Clutch, manual transmission, automatic transmission, transfer case, front axle, rear axle, driveshafts, differentials Suspension Steering: Front suspension, rear suspension, shocks, springs, steering system, power steering Brakes: Front brakes, rear brakes, parking brake, ABS, brake system components Electrical: Battery, charging system, starting system, lighting, instrumentation, power outlets, fuses, relays, Body Control Module (BCM), immobilizer system HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, controls Body Chassis: Body structure, exterior panels, interior trim, doors, windows, seats, bumpers, frame Diagnostics Troubleshooting: Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting, component testing Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, lubrication Repair: Engine component replacement (e.g., spark plugs, belts, hoses), transmission service, brake pad/rotor replacement, suspension component replacement, electrical component repair/replacement Diagnostics: Step-by-step diagnostic procedures for common and complex faults Overhaul: Engine overhaul, transmission overhaul, differential rebuilds Technical Depth Depth: Detailed specifications, diagrams, schematics, torque values, special tool requirements 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Features Searchability: Searchable text content for quick information retrieval Compatibility: Compatible with PC, laptop, smartphone, tablet via web browser Access Duration: 1-year access included, with options for renewal ⚙️ Engine Specifications Primary Engine Engine Code: 1GR-FE Configuration: 4.0L V6, DOHC, 24-valve Displacement: 3956 cc (241.4 cubic inches) Performance Horsepower: 239 hp @ 5200 rpm Torque: 278 lb-ft @ 3700 rpm Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Cooling System Coolant Type: Toyota Super Long Life Coolant (SLLC) - Pink Coolant Capacity: Approx. 8.6 L (9.1 US qt) Lubrication Oil Type: SAE 5W-30 (API SN or higher) Oil Capacity: Approx. 6.4 L (6.8 US qt) with filter change Engine Management ECU Type: Denso ECU with integrated diagnostic capabilities 🔧 Transmission Standard Type: 5-speed automatic transmission (A750F) Optional Type: 6-speed manual transmission (RA61F) Features 4Wd System: Part-time 4WD with Active Traction Control (A-TRAC) and Electronic Locking Rear Differential (optional) Fluid Specifications Automatic Transmission Fluid: Toyota ATF WS (World Standard) Manual Transmission Fluid: GL-4 or GL-5, SAE 75W-90 📐 Dimensions Exterior Length: 4670 mm (183.9 inches) Width: 1925 mm (75.8 inches) Height: 1910 mm (75.2 inches) Wheelbase: 2790 mm (110 inches) Weights Curb Weight Approx: 1960 - 2040 kg (4320 - 4500 lbs) Gross Vehicle Weight Rating: 2610 kg (5755 lbs) Cargo Cargo Volume: Approx. 84.7 cu ft (with rear seats folded) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 stars IIHS Crash Tests: Good (Frontal Offset, Side Impact - 2008 models tested) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control (TRAC), optional Active Traction Control (A-TRAC) Stability Control: Standard Vehicle Stability Control (VSC) Passive Features Airbags: Front airbags, front side airbags, front and rear side curtain airbags Seatbelts: Three-point seatbelts with pretensioners and force limiters 💡 Technology Features Infotainment Audio System: Optional JBL premium audio system with subwoofer, AM/FM/CD/MP3 player, and auxiliary audio input. Navigation: Optional factory-installed navigation system. Driver Assistance Camera: Rearview camera integrated into the spare tire carrier (optional). Connectivity Bluetooth: Optional Bluetooth hands-free phone connectivity. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 miles or 6 months (whichever comes first), or 10,000 miles/12 months with synthetic oil and filter, under normal driving conditions. Severe conditions may require more frequent changes. Engine Air Filter Replacement: Every 30,000 miles or 24 months, or sooner if driving in dusty conditions. Cabin Air Filter Replacement: Every 15,000 miles or 12 months. Transmission Fluid Change: Automatic: Every 60,000 miles or 48 months. Manual: Check fluid level periodically; replace as needed. Coolant Replacement: First replacement at 100,000 miles or 10 years, then every 50,000 miles or 5 years thereafter. Fluid Specifications Power Steering Fluid: Toyota Genuine Power Steering Fluid or Dexron III/Mercon equivalent Brake Fluid: DOT 3 or DOT 4 Differential Fluid: Front/Rear: GL-5, SAE 80W-90 (or 75W-90). Consider synthetic for extreme conditions. Transfer Case Fluid: Toyota Genuine Transfer Gear Oil LF or equivalent GL-4, SAE 75W-85 Known Issues Cracked Exhaust Manifolds:...
Detailed specifications, diagrams, schematics, torque values, special tool requirements
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Features
Searchability:
Searchable text content for quick information retrieval
Compatibility:
Compatible with PC, laptop, smartphone, tablet via web browser
Access Duration:
1-year access included, with options for renewal
⚙️ Engine Specifications
Primary Engine
Engine Code:
1GR-FE
Configuration:
4.0L V6, DOHC, 24-valve
Displacement:
3956 cc (241.4 cubic inches)
Performance
Horsepower:
239 hp @ 5200 rpm
Torque:
278 lb-ft @ 3700 rpm
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Cooling System
Coolant Type:
Toyota Super Long Life Coolant (SLLC) - Pink
Coolant Capacity:
Approx. 8.6 L (9.1 US qt)
Lubrication
Oil Type:
SAE 5W-30 (API SN or higher)
Oil Capacity:
Approx. 6.4 L (6.8 US qt) with filter change
Engine Management
ECU Type:
Denso ECU with integrated diagnostic capabilities
🔧 Transmission
Standard
Type:
5-speed automatic transmission (A750F)
Optional
Type:
6-speed manual transmission (RA61F)
Features
4Wd System:
Part-time 4WD with Active Traction Control (A-TRAC) and Electronic Locking Rear Differential (optional)
Fluid Specifications
Automatic Transmission Fluid:
Toyota ATF WS (World Standard)
Manual Transmission Fluid:
GL-4 or GL-5, SAE 75W-90
📐 Dimensions
Exterior
Length:
4670 mm (183.9 inches)
Width:
1925 mm (75.8 inches)
Height:
1910 mm (75.2 inches)
Wheelbase:
2790 mm (110 inches)
Weights
Curb Weight Approx:
1960 - 2040 kg (4320 - 4500 lbs)
Gross Vehicle Weight Rating:
2610 kg (5755 lbs)
Cargo
Cargo Volume:
Approx. 84.7 cu ft (with rear seats folded)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars
IIHS Crash Tests:
Good (Frontal Offset, Side Impact - 2008 models tested)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control (TRAC), optional Active Traction Control (A-TRAC)
Stability Control:
Standard Vehicle Stability Control (VSC)
Passive Features
Airbags:
Front airbags, front side airbags, front and rear side curtain airbags
Seatbelts:
Three-point seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Audio System:
Optional JBL premium audio system with subwoofer, AM/FM/CD/MP3 player, and auxiliary audio input.
Navigation:
Optional factory-installed navigation system.
Driver Assistance
Camera:
Rearview camera integrated into the spare tire carrier (optional).
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or 6 months (whichever comes first), or 10,000 miles/12 months with synthetic oil and filter, under normal driving conditions. Severe conditions may require more frequent changes.
Engine Air Filter Replacement:
Every 30,000 miles or 24 months, or sooner if driving in dusty conditions.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Transmission Fluid Change:
Automatic: Every 60,000 miles or 48 months. Manual: Check fluid level periodically; replace as needed.
Coolant Replacement:
First replacement at 100,000 miles or 10 years, then every 50,000 miles or 5 years thereafter.
Fluid Specifications
Power Steering Fluid:
Toyota Genuine Power Steering Fluid or Dexron III/Mercon equivalent
Toyota Genuine Transfer Gear Oil LF or equivalent GL-4, SAE 75W-85
Known Issues
Cracked Exhaust Manifolds:
Some 1GR-FE engines, particularly earlier models, can develop cracked exhaust manifolds due to heat cycling. The manual will detail inspection and replacement procedures.
Clutch Wear:
Manual transmission models may experience clutch wear, with the manual providing replacement instructions.
Body Rust:
As with any vehicle, particularly those used off-road, undercarriage rust can be a concern. The manual covers body panel repair and corrosion protection.
📚 Vehicle History
Brand Heritage
Heritage:
Toyota's long-standing reputation for reliability, durability, and off-road capability (e.g., Land Cruiser, Hilux)
Model Evolution
Introduction:
Debuted for the 2007 model year, inspired by the original FJ40 Land Cruiser
Distinguishing Features:
Iconic styling, unique door arrangement (rear-hinged rear doors), high seating position, excellent visibility
Production
Assembly Location:
Hino Motors, Hamura Plant, Japan
🏆 Awards & Recognition
Recognitions
Segment Award:
Often praised in automotive media for its off-road capabilities and distinctive styling, though not typically winning mainstream awards due to its niche market.
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