This comprehensive Toyota Hilux Service Repair Manual covers all models and engines produced between 2005 and 2009. It provides a wealth of information for anyone looking to repair, maintain, rebuild, refurbish, or restore their Toyota Hilux. The manual includes detailed step-by-step instructions, clear illustrations, diagrams, wiring schematics, and specifications for every aspect of your vehicle. This manual is specifically designed to be user-friendly for both DIY enthusiasts and experienced mechanics. The manual covers a wide range of topics, including: * **Engine Overhaul and Rebuilding:** Detailed procedures for complete engine disassembly, reassembly, and rebuild. * **Brakes:** Comprehensive information on brake system maintenance, repair, and troubleshooting. * **Sunroof:** Detailed instructions for sunroof repair and maintenance. * **Timing Belt Replacement:** Step-by-step guide for replacing the timing belt, a critical component for engine performance. * **Trouble Codes:** An extensive list of trouble codes and their associated solutions. * **Wiring Diagrams:** Detailed wiring diagrams to help you understand and troubleshoot electrical systems. * **Troubleshooting and Diagnostics:** Comprehensive troubleshooting procedures for identifying and resolving issues with your vehicle. * **Computer Diagnostic Trouble Tree Charts:** Charts to guide you through diagnosing and resolving computer-related issues. * **Engine Performance:** Detailed information on diagnosing and resolving engine performance issues. * **Front End and Alignment Procedures and Specifications:** Detailed instructions for aligning and adjusting your vehicle's front end. * **Suspension:** Thorough information on suspension system maintenance, repair, and troubleshooting. * **Transmission Removal and Installation:** Step-by-step procedures for removing and installing your transmission. * **Air Conditioning Service and Capacities:** Information on servicing and maintaining your air conditioning system. * **Transmission In-Car Servicing:** Procedures for servicing your transmission without removing it from the vehicle. * **Computer Diagnostic Codes:** A comprehensive list of computer diagnostic codes and their meanings. * **Firing Orders:** Detailed specifications on firing order for each engine model. * **Detailed Specifications:** Complete specifications for each model covered. * **Factory Maintenance Schedules and Charts:** Detailed maintenance schedules to help you keep your vehicle running smoothly. * **Serpentine Belt Routings with Diagrams:** Clear diagrams of serpentine belt routing for each model. * **Timing Belt Service Procedures:** Detailed procedures for servicing your timing belt. * **Brake Servicing Procedures:** Complete instructions for servicing your brake system. * **Driving Concerns:** Information on diagnosing and resolving common driving concerns. * **Complete Torque Specifications:** All necessary torque specifications for every bolt and nut on your vehicle. * **U-Joint and CV-Joint Service Procedures:** Detailed procedures for servicing your U-joints and CV-joints. * **Repair Procedures:** Step-by-step instructions for a wide range of repair procedures. * **Complete Wiring Diagrams:** Detailed wiring diagrams for all electrical systems. * **Hundreds of Illustrations:** Clear and comprehensive illustrations to guide you through every procedure. * **Vacuum Diagrams:** Detailed vacuum diagrams for troubleshooting engine and system issues. This Toyota Hilux Service Repair Manual is your essential guide to maintaining and repairing your vehicle. It contains all the information you need to perform any repair or service job yourself, saving you time and money.

The Toyota Hilux, a robust and reliable pickup truck, has been a cornerstone of Toyota's lineup since its inception in 1968. The 2005-2009 model years represent the seventh generation of the Hilux, known for its rugged durability and impressive off-road capabilities. This particular generation boasts a range of engine options, including the powerful 3.0-liter 1KZ-TE turbocharged diesel and the 2.7-liter 2TR-FE petrol engine. The Hilux's frame-on-body construction, coupled with its high ground clearance and selectable 4WD system, makes it ideal for tackling demanding terrains and hauling heavy loads. The Toyota Hilux 2005-2009 is a global success story, renowned for its dependability and longevity. It has earned a reputation as a workhorse in diverse industries, including construction, agriculture, and transportation. Its practicality is further enhanced by its spacious cabin, which accommodates up to five occupants. The Hilux offers a range of features, including power steering, air conditioning, and optional accessories like a bed liner and roof rack, tailoring it to meet various needs. As with any complex machine, regular maintenance and repairs are crucial for optimal performance and longevity. The Toyota Hilux Service Repair Manual 2005-2009 serves as an invaluable resource for both professional mechanics and DIY enthusiasts, providing detailed instructions and diagrams for every aspect of the vehicle's operation, from basic maintenance to complex engine repairs.