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2006 Toyota RAV4 Service & Repair Manual Software

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This manual covers the Toyota RAV4, a compact crossover SUV renowned for its reliability and versatility, produced during the 2006 model year. This particular vehicle is from the second generation facelift (XG30 chassis code), featuring the 2.4-liter 2AZ-FE engine and available in front-wheel drive or all-wheel drive configurations. The RAV4 is recognized for its robust engineering, excellent safety ratings, and practical design, making it a popular choice for families and individuals alike. Commitment to quality ensures durable performance, with this model offering a balance of comfort, capability, and efficiency. This comprehensive factory service and repair manual provides detailed information for maintaining and repairing the 2006 Toyota RAV4. It covers all major systems, including the powertrain, chassis, electrical components, and body, with in-depth procedures for scheduled maintenance, diagnostics, and component-level repairs. The manual includes essential technical specifications, torque values, and extensive wiring diagrams, making it an indispensable resource for owners, mechanics, and technicians. Its purpose is to facilitate accurate and efficient servicing, ensuring the longevity and optimal performance of your vehicle. 🏷️ Basic Information Identification Make: Toyota Model: RAV4 Year: 2006 Codes Chassis Code: XG30 (Second Generation Facelift) Engine Codes Primary: 2AZ-FE Engine Codes Secondary: 1AZ-FE (Diesel - less common in North America) 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: DIY mechanics, independent repair shops, Toyota RAV4 owners seeking detailed repair and maintenance information. Competitive Analysis Competitors 2006: Honda CR-V, Nissan Xterra, Ford Escape, Subaru Forester, Mazda Tribute Key Features Unique Selling Points: Officially licensed, factory-derived data, comprehensive coverage, digital convenience, licensed by RepairSurge. Value Proposition Benefit To User: Enables accurate and efficient self-repair, reduces reliance on expensive repair shops, extends vehicle lifespan. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily North American specifications, but principles apply widely) Page Count Estimated Pages: 1500-2000+ (typical for comprehensive factory service manuals) Manual Type Type: Official Factory Service and Repair Manual Software Language Language: English Format Format: Digital Download (PDF or proprietary software accessed via web browser) 📖 Manual Coverage Systems Covered Powertrain: Engine (2AZ-FE), Transmission (Automatic U250E, Manual P310F), Drivetrain (AWD system, differentials) Chassis: Suspension (front MacPherson strut, rear multi-link), Steering (power assisted rack and pinion), Brakes (front ventilated discs, rear solid discs, ABS/EBD) Electrical: Body electrical systems, powertrain control module (PCM), multiplex communication system, lighting, infotainment, HVAC controls Body And Trim: Body panels, interior trim, glass, bumpers, seats, airbags Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication Repair: Engine overhaul, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair, body repair Diagnostics: Diagnostic trouble code (DTC) interpretation, component testing, troubleshooting guides, wiring diagrams Technical Specifications: Torque specifications, alignment data, component clearances, electrical specifications Wiring Diagrams: Extensive and detailed electrical wiring diagrams for all systems are included, crucial for troubleshooting. Technical Depth Depth: Comprehensive: Covers routine maintenance, advanced diagnostics, component-level repair, and complete overhauls. Diagnostic Tools Required: Covers procedures requiring standard hand tools, specialized automotive tools, and factory scan tools (e.g., for ECU programming/diagnostics). 📊 Manual Specifications File Format Digital Format: PDF Downloadable / Web-based Software Print Quality Readability: High resolution, clear diagrams and text for digital viewing and potential printing. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Completeness Coverage Scope: Full Factory Service Manual (FSM) equivalent, providing a complete reference for all repair and maintenance procedures. ⚙️ Engine Specifications Primary Engine Engine Code: 2AZ-FE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence) Displacement: 2.4 Liters (2362 cc) Bore X Stroke: 88.5 mm x 96.8 mm Compression Ratio: 9.8:1 Performance Horsepower Gross: 166 hp @ 6000 rpm Torque Gross: 163 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Port Injection Recommended Fuel: 87 Octane Unleaded Gasoline Cooling System Coolant Type: Toyota Super Long Life Coolant (Pink) or equivalent Lubrication Oil Capacity W Filter: 4.5 US Quarts (4.3 Liters) Recommended Oil Viscosity: SAE 5W-30 (API Certified) 🔧 Transmission Standard Transmission Type FWD: U250E 4-speed Automatic Optional Transmission Type AWD: U250E 4-speed Automatic with Active Torque Split AWD Manual Transmission Option: P310F 5-speed Manual (less common in North America for 2006) Features Automatic Features: Electronically Controlled Transmission (ECT), Overdrive (O/D Off button) Fluid Specifications Automatic Transmission Fluid: Toyota Genuine ATF WS (World Standard) or equivalent Fluid Capacity Automatic Transmission Fluid Capacity: 3.6 US Quarts (3.4 Liters) for dry fill, 3.1 US Quarts (2.9 Liters) for drain and refill 📐 Dimensions Exterior Length: 176.0 inches (4470 mm) Width: 71.5 inches (1815 mm) Height: 67.3 inches (1708 mm) (with roof rails) Wheelbase: 103.1 inches (2619 mm) Ground Clearance: 7.3 inches (185 mm) Weights Curb Weight FWD: 3360 lbs (1524 kg) Curb Weight AWD: 3510 lbs (1592 kg) Gross Vehicle Weight Rating: 4575 lbs (2075 kg) Cargo Cargo Volume Behind 2Nd Row: 34.2 cu ft (968 liters) Cargo Volume...
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2006 Toyota RAV4 Service & Repair Manual Software2006 Toyota RAV4 Service & Repair Manual Software2006 Toyota RAV4 Service & Repair Manual Software2006 Toyota RAV4 Service & Repair Manual Software
This manual covers the Toyota RAV4, a compact crossover SUV renowned for its reliability and versatility, produced during the 2006 model year. This particular vehicle is from the second generation facelift (XG30 chassis code), featuring the 2.4-liter 2AZ-FE engine and available in front-wheel drive or all-wheel drive configurations. The RAV4 is recognized for its robust engineering, excellent safety ratings, and practical design, making it a popular choice for families and individuals alike. Commitment to quality ensures durable performance, with this model offering a balance of comfort, capability, and efficiency. This comprehensive factory service and repair manual provides detailed information for maintaining and repairing the 2006 Toyota RAV4. It covers all major systems, including the powertrain, chassis, electrical components, and body, with in-depth procedures for scheduled maintenance, diagnostics, and component-level repairs. The manual includes essential technical specifications, torque values, and extensive wiring diagrams, making it an indispensable resource for owners, mechanics, and technicians. Its purpose is to facilitate accurate and efficient servicing, ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Toyota
Model:
RAV4
Year:
2006
Codes
Chassis Code:
XG30 (Second Generation Facelift)
Engine Codes Primary:
2AZ-FE
Engine Codes Secondary:
1AZ-FE (Diesel - less common in North America)
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
DIY mechanics, independent repair shops, Toyota RAV4 owners seeking detailed repair and maintenance information.
Competitive Analysis
Competitors 2006:
Honda CR-V, Nissan Xterra, Ford Escape, Subaru Forester, Mazda Tribute
Key Features
Unique Selling Points:
Officially licensed, factory-derived data, comprehensive coverage, digital convenience, licensed by RepairSurge.
Value Proposition
Benefit To User:
Enables accurate and efficient self-repair, reduces reliance on expensive repair shops, extends vehicle lifespan.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily North American specifications, but principles apply widely)
Page Count
Estimated Pages:
1500-2000+ (typical for comprehensive factory service manuals)
Manual Type
Type:
Official Factory Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital Download (PDF or proprietary software accessed via web browser)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2AZ-FE), Transmission (Automatic U250E, Manual P310F), Drivetrain (AWD system, differentials)
Chassis:
Suspension (front MacPherson strut, rear multi-link), Steering (power assisted rack and pinion), Brakes (front ventilated discs, rear solid discs, ABS/EBD)
Electrical:
Body electrical systems, powertrain control module (PCM), multiplex communication system, lighting, infotainment, HVAC controls
Body And Trim:
Body panels, interior trim, glass, bumpers, seats, airbags
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication
Repair:
Engine overhaul, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair, body repair
Diagnostics:
Diagnostic trouble code (DTC) interpretation, component testing, troubleshooting guides, wiring diagrams
Technical Specifications:
Torque specifications, alignment data, component clearances, electrical specifications
Wiring Diagrams:
Extensive and detailed electrical wiring diagrams for all systems are included, crucial for troubleshooting.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, advanced diagnostics, component-level repair, and complete overhauls.
Diagnostic Tools Required:
Covers procedures requiring standard hand tools, specialized automotive tools, and factory scan tools (e.g., for ECU programming/diagnostics).
📊 Manual Specifications
File Format
Digital Format:
PDF Downloadable / Web-based Software
Print Quality
Readability:
High resolution, clear diagrams and text for digital viewing and potential printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Completeness
Coverage Scope:
Full Factory Service Manual (FSM) equivalent, providing a complete reference for all repair and maintenance procedures.
⚙️ Engine Specifications
Primary Engine
Engine Code:
2AZ-FE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence)
Displacement:
2.4 Liters (2362 cc)
Bore X Stroke:
88.5 mm x 96.8 mm
Compression Ratio:
9.8:1
Performance
Horsepower Gross:
166 hp @ 6000 rpm
Torque Gross:
163 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Port Injection
Recommended Fuel:
87 Octane Unleaded Gasoline
Cooling System
Coolant Type:
Toyota Super Long Life Coolant (Pink) or equivalent
Lubrication
Oil Capacity W Filter:
4.5 US Quarts (4.3 Liters)
Recommended Oil Viscosity:
SAE 5W-30 (API Certified)
🔧 Transmission
Standard
Transmission Type FWD:
U250E 4-speed Automatic
Optional
Transmission Type AWD:
U250E 4-speed Automatic with Active Torque Split AWD
Manual Transmission Option:
P310F 5-speed Manual (less common in North America for 2006)
Features
Automatic Features:
Electronically Controlled Transmission (ECT), Overdrive (O/D Off button)
Fluid Specifications
Automatic Transmission Fluid:
Toyota Genuine ATF WS (World Standard) or equivalent
Fluid Capacity
Automatic Transmission Fluid Capacity:
3.6 US Quarts (3.4 Liters) for dry fill, 3.1 US Quarts (2.9 Liters) for drain and refill
📐 Dimensions
Exterior
Length:
176.0 inches (4470 mm)
Width:
71.5 inches (1815 mm)
Height:
67.3 inches (1708 mm) (with roof rails)
Wheelbase:
103.1 inches (2619 mm)
Ground Clearance:
7.3 inches (185 mm)
Weights
Curb Weight FWD:
3360 lbs (1524 kg)
Curb Weight AWD:
3510 lbs (1592 kg)
Gross Vehicle Weight Rating:
4575 lbs (2075 kg)
Cargo
Cargo Volume Behind 2Nd Row:
34.2 cu ft (968 liters)
Cargo Volume With 2Nd Row Folded:
68.3 cu ft (1934 liters)
Towing
Towing Capacity:
1500 lbs (680 kg) (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5 Stars
NHTSA Frontal Passenger:
5 Stars
NHTSA Side Driver:
5 Stars
NHTSA Side Passenger:
5 Stars
NHTSA Rollover:
4 Stars
IIHS Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brake-force Distribution)
Traction Control:
Standard (TRAC)
Stability Control:
Standard (VSC - Vehicle Stability Control)
Passive Features
Airbags Front:
Standard (Driver and Front Passenger Airbags)
Airbags Side:
Optional/Standard on some trims (Front Side Airbags and Roll-Sensing Side Curtain Airbags)
Seatbelts:
3-point ELR with pretensioners and force limiters (all positions)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium audio system (JBL) and subwoofer.
Display:
Digital odometer, trip computer. Optional navigation system on higher trims.
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions or CD changer interface may be available.
Comfort Features
HVAC:
Manual or automatic climate control with air conditioning.
Keyless Entry:
Standard or optional depending on trim level.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe driving conditions may require more frequent changes).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter:
Inspect annually, replace as needed.
Coolant Replacement:
First replacement at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter.
Transmission Fluid Change:
Refer to manual for specific intervals based on driving conditions. Generally, 60,000-100,000 miles is a common guideline, but check for severe service.
Spark Plugs:
Iridium-tipped spark plugs: 120,000 miles (192,000 km).
Fluid Specifications
Brake Fluid:
DOT 3
Power Steering Fluid:
Dexron II or equivalent power steering fluid
Known Issues
Common Wear Items:
Brake pads/rotors, suspension components (bushings, struts/shocks), catalytic converter (rare), exhaust system components.
Engine Performance:
Occasional oil consumption due to piston ring wear in higher mileage engines. Check PCV system for proper ventilation.
Transmission Behavior:
Some reports of occasional hard shifting, often related to transmission fluid condition or solenoid issues.
Electrical Quirks:
Rarely, minor electrical gremlins related to body control modules or sensors, typically addressed by software updates or component replacement.
📚 Vehicle History
Brand Heritage
Toyota Reputation:
Renowned for reliability, durability, and quality.
Model Evolution
Rav4 Generation:
Second Generation (XA20) Facelift, introduced for the 2004 model year. This 2006 model represents the latter part of this generation.
Key Changes Facelift:
Revised front and rear styling, updated interior trim, improved engine and transmission options.
Production
Manufacturing Location:
Takaoka Plant, Aichi, Japan; Toyota Motor Manufacturing Canada (TMMC), Woodstock, Ontario, Canada
Production Years
Second Generation Production:
2000-2005 (Pre-facelift), 2004-2006 (Facelift)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received high safety ratings from NHTSA and IIHS for its generation.
Reliability Rankings:
Toyota RAV4 models are typically ranked highly for reliability by organizations like Consumer Reports and J.D. Power.
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