🏷️ Basic Information Identification Make: Volvo Model: 960 Year: 1997 Generation Platform: Volvo Type 2 Codes Model Code: 960 👋 Introduction Market Position Target Audience: Volvo 960 owners, independent repair shops, automotive technicians Competitive Analysis Value Proposition: Provides comprehensive factory-level repair information, mirroring professional technician resources, at a fraction of the cost of dealership services. Key Features Completeness: Full factory service repair workshop manual Accessibility: Instant download for immediate use Instruction Style: Step-by-step instructions with detailed visuals 📋 Manual Details Coverage Areas Coverage: All repair, servicing, and troubleshooting procedures Page Count Pages: Hundreds (specific count not provided, but described as 'very detailed') Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description and target market) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system Drivetrain: Transmission (automatic), clutch, driveshafts, differential Chassis: Suspension (front and rear), steering system, braking system (including ABS) Electrical System: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, body control modules Body And Interior: Body panels, doors, windows, seats, HVAC system, interior trim Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation Repair And Replacement: Step-by-step instructions for component removal, repair, and installation Component Overhaul: Detailed procedures for rebuilding major components like engines and transmissions Electrical Diagnosis: Wiring harness repair, sensor testing, module diagnostics Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts Diagrams And Photos: Hundreds of detailed photos and exploded diagrams 📊 Manual Specifications File Format Format: PDF Compatibility: Windows and MAC computers Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Licensing Usage License: Lifetime use, no expiry, no renewal fees, usable on multiple devices ⚙️ Engine Specifications Primary Engine Engine Type: Inline-6 (B6254S, B6244S, B6304S) Displacement: 2.5L (2435 cc), 2.4L (2403 cc), 3.0L (2922 cc) Bore X Stroke: 2.5L: 81.0 mm x 79.5 mm; 2.4L: 81.0 mm x 75.0 mm; 3.0L: 86.0 mm x 85.0 mm Compression Ratio: Approximately 10.0:1 Valvetrain: DOHC (Double Overhead Camshaft), 4 valves per cylinder Performance Horsepower 2.5L: Approx. 170 hp (127 kW) @ 6000 rpm Torque 2.5L: Approx. 177 lb-ft (240 Nm) @ 4000 rpm Horsepower 3.0L: Approx. 190 hp (142 kW) @ 6000 rpm Torque 3.0L: Approx. 200 lb-ft (270 Nm) @ 4300 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Cooling System Coolant Type: Ethylene glycol-based coolant (e.g., Volvo Blue or compatible) Oil System Oil Capacity With Filter: Approx. 6.5 quarts (6.2 liters) Recommended Oil Viscosity: SAE 5W-30 or 5W-40, depending on climate (refer to manual for exact spec) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission (AW30-43 LE) Optional Optional Transmission: 5-speed Manual Transmission (M90) available on some models, though less common for the 960 in North America. Features Transmission Fluid Type: Volvo Fluid A, Dexron II, or equivalent (specific to AW30-43 LE) Transmission Fluid Capacity: Approx. 8.5 quarts (8.0 liters) for complete fill (refer to manual for exact spec) 📐 Dimensions Exterior Body Styles: Sedan, Wagon (Estate) Length Sedan: Approx. 193.1 inches (4905 mm) Width Sedan: Approx. 70.5 inches (1790 mm) Height Sedan: Approx. 56.3 inches (1430 mm) Wheelbase: Approx. 110.2 inches (2800 mm) Weights Curb Weight Sedan: Approx. 3400 - 3600 lbs (1542 - 1633 kg) Curb Weight Wagon: Approx. 3600 - 3800 lbs (1633 - 1724 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (driver), 4-star (passenger) for sedan (1996 model, representative for 1997) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point seatbelts with pretensioners in front Child Safety: Integrated child booster seats available on wagon models 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette player with optional CD changer Climate Control: Manual or automatic climate control (ECC - Electronic Climate Control) Driver Assistance Cruise Control: Standard electronic cruise control Traction Control: TRACS (Traction Control System) available on some models. Connectivity OBD Ii: OBD-I or early OBD-II compliance depending on specific build date and market (manual will cover diagnostic port procedures). 🔧 Maintenance Service Intervals Oil And Filter Change: Every 7,500 miles (12,000 km) or 12 months, whichever comes first (using synthetic oil). Air Filter Replacement: Every 15,000 miles (24,000 km) or as needed based on driving conditions. Spark Plug Replacement: Every 30,000 miles (48,000 km) for standard plugs, longer for platinum/iridium (refer to manual). Timing Belt Replacement: Critical: Check manual for specific interval, typically around 70,000-100,000 miles for inline-6. Failure can cause severe engine damage. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 brake fluid Power Steering Fluid: Volvo's specified hydraulic fluid or equivalent ATF (refer to manual)...