🏷️ Basic Information Identification Make: Volvo Model: S40 Year: 2006 Generation Platform: P1 Platform Codes Chassis Code: MS 👋 Introduction Market Position Segment: Compact Executive Sedan Target Audience: Enthusiasts, independent repair shops, Volvo owners seeking in-depth repair knowledge. Competitive Analysis Competitors 2006: Audi A3, BMW 1 Series, Mercedes-Benz C-Class, Acura CSX, Mazda3 Key Features Design Philosophy: Scandinavian design, emphasis on safety, comfort, and distinctive styling. Software Advantage: Instant access, searchable database, interactive diagrams, potentially updated content over time (depending on vendor). 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Software Language: English Format: Software (Digital) Licensing: Officially Licensed 📖 Manual Coverage Systems Covered Powertrain: Engine (2.4L, T5), Transmission (Manual, Geartronic Automatic), Drivetrain (FWD, AWD) Chassis: Suspension (Front MacPherson Strut, Rear Multi-link), Steering (Power Rack and Pinion), Brakes (ABS, EBD, EBA, ventilated front discs, solid rear discs) Electrical: Wiring Diagrams, Lighting, Instrumentation, Audio System, Climate Control, Power Accessories, Immobilizer, CEM Module Body: Exterior Panels, Interior Trim, Glass, Seats, Doors, Trunk, Hood Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Top-offs, Spark Plug Replacement, Belt Inspection/Replacement Diagnostics: Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Component Testing Repair: Engine Component Replacement (e.g., water pump, alternator), Brake System Repairs, Suspension Component Replacement, Electrical Component Repair Technical Data: Torque Specifications, Diagnostic Procedures, Wiring Schematics, Component Identification Technical Depth Depth: Comprehensive; from basic maintenance to complex diagnostic and repair procedures, including full engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: Proprietary Software / Digital Platform Searchable: Yes, text-searchable content within the software interface. Interactivity: Interactive diagrams, clickable links to related sections. Print Quality Print Ability: Limited, designed for on-screen viewing; printing specific sections may be possible. Binding Type Binding Type: N/A (Software) Paper Type Paper Type: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Code 2.4I: B5244S4 Engine Type 2.4I: 2.4L DOHC 5-cylinder, naturally aspirated Displacement 2.4I: 2435 cc Horsepower 2.4I: 168 hp @ 6000 rpm Torque 2.4I: 170 lb-ft @ 4500 rpm Optional Engine Engine Code T5: B5254T2 Engine Type T5: 2.5L DOHC 5-cylinder, turbocharged Displacement T5: 2521 cc Horsepower T5: 218 hp @ 5000 rpm Torque T5: 236 lb-ft @ 1500-4800 rpm (with Overboost: 258 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended for T5) Engine Management ECU: Volvo Engine Control Module (ECM) 🔧 Transmission Standard Transmission Type 2.4I: 5-speed Manual (M56) Optional Transmission Type T5: 6-speed Manual (M66) Transmission Type Automatic: 5-speed Geartronic Automatic (AW55-50SN/AW55-51SN) Features Geartronic: Manual shifting mode for automatic transmission. Fluid Specifications Manual Transmission Fluid: Volvo recommends specific gear oils, consult manual for exact part numbers and viscosity (e.g., Volvo 31280829 - for M66). Automatic Transmission Fluid: AW-1 Specification ATF (e.g., Volvo 31256744). 📐 Dimensions Exterior Length: 177.0 inches (4496 mm) Width: 70.2 inches (1783 mm) Height: 56.2 inches (1427 mm) Wheelbase: 103.9 inches (2640 mm) Weights Curb Weight 2.4I: Approx. 3150 lbs (1430 kg) Curb Weight T5: Approx. 3300 lbs (1500 kg) Gross Vehicle Weight Rating: Varies by configuration, consult VIN plate. 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for driver and front passenger) IIHS Front Offset Crash Test: Good Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Eba: Standard Emergency Brake Assist Traction Control: Standard (TRACS/DSTC on some models) Passive Features Airbags: Frontal airbags, side airbags, Inflatable Curtain (IC) airbags Seatbelts: Pretensioners, load limiters, whiplash protection system (WHIPS) available on front seats. โครงสร้าง: High-strength steel safety cage. 💡 Technology Features Infotainment Audio System: Available premium sound systems (e.g., Dynaudio), CD player, auxiliary input (on some models). Climate Control: Manual or optional ECC (Electronic Climate Control) with cabin air filter. Driver Assistance Cruise Control: Standard Parking Sensors: Optional rear parking sensors. Connectivity Bluetooth: Optional for hands-free calling via accessory modules or aftermarket integration. Lighting Headlights: Halogen or optional Bi-Xenon headlights. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles or 12 months, whichever comes first. Consult owner's manual for exact recommendation based on driving conditions. Timing Belt: N/A (all engines use maintenance-free timing chains). Major Service Mileage: Recommended around 60,000 - 100,000 miles, including spark plugs, coolant, brake fluid, and inspection of various components. Fluid Specifications Engine Oil Type: SAE 0W-30 or 5W-30, meeting ACEA A5/B5 specification (e.g., Volvo 31445573 for 0W-30). Coolant Type: Volvo Premium Coolant (G48), ethylene glycol based, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 Known Issues Cooling System: Potential for coolant leaks from hoses, reservoir, or radiator; thermostat housing issues. Electronics: CEM (Central Electronic Module) water ingress can cause various electrical gremlins. Power steering pump failures. Suspension: Strut mount wear, control arm bushing degradation, rear suspension dampening issues. Engine Mounts: Hydraulic engine mount failure can lead to excessive vibration. 📚 Vehicle History Brand Heritage Volvo Legacy: Renowned for safety innovations and durable construction since its founding in...