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2006 Yamaha Raptor 700 (YFM700RV) ATV Service Repair Manual

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Basic Information Identification Make: Yamaha Model: Raptor 700 Model Code: YFM700RV Production Year: 2006 Codes Chassis Code: YFM700RV Engine Code: 700RV Introduction Market Position Target User: Owner-operators, independent repair shops, and DIY enthusiasts seeking detailed guidance for the 2006 Yamaha Raptor 700 (YFM700RV). Competitive Analysis Manual Advantage: Provides a complete, factory-level resource, ensuring accuracy and thoroughness unmatched by generic guides. Crucial for understanding the specific nuances of the YFM700RV platform. Key Features Completeness: This manual offers a 'complete tear down and rebuild' capability, highlighting its depth. Practicality: Directly addresses maintenance, troubleshooting, and repair, making it an indispensable tool for practical upkeep. Manual Details Coverage Areas Coverage Scope: Complete Service and Repair Specific Areas Covered: Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Chassis, Bodywork, Troubleshooting, Maintenance Page Count Estimated Page Count: Detailed (exact count not specified in product info, but described as 'COMPLETE') Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: Digital (likely PDF, based on common industry practice for comprehensive service manuals) Manual Coverage Systems Covered Engine System: Complete internal and external engine component overhaul, including disassembly, inspection, repair, and reassembly. Covers cylinder head, pistons, crankshaft, connecting rods, camshafts, valve timing, lubrication system. Transmission Drivetrain System: Detailed procedures for the gearbox, clutch (if applicable), drive shafts, differentials (if applicable), and final drive. Includes gear inspection, bearing replacement, and torque specifications. Fuel System: Covers fuel injection system (EFI) components, fuel pump, injectors, throttle body, fuel lines, and fuel filter replacement and diagnostics. Cooling System: Radiator, cooling fan, water pump, coolant hoses, thermostat, and flushing/refilling procedures. Includes coolant type specifications. Brake System: Hydraulic brake system coverage including front and rear calipers, master cylinders, brake lines, brake fluid replacement, bleeding procedures, and pad/rotor inspection and replacement. Suspension Steering System: Front and rear suspension components, including A-arms, shocks, springs, linkages, steering knuckles, tie rods, and wheel alignment procedures. Covers bearing and seal replacement. Electrical System: Wiring diagrams, battery, ignition system, lighting, starter motor, charging system (stator, regulator/rectifier), fuses, relays, and troubleshooting electrical faults. Chassis Frame: Inspection and maintenance of the ATV frame, subframe, and mounting points. Includes torque specifications for frame components. Bodywork Plastics: Removal, installation, and repair of body panels, fenders, seat, and other plastic components. Includes fastener information. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, chain adjustment, tire pressure checks, battery maintenance, and general cleaning guidelines. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common performance issues, starting problems, and operational faults. Repair Procedures: Step-by-step instructions for component disassembly, repair, replacement, and reassembly for all major ATV systems. Rebuild Procedures: Complete tear-down and rebuild instructions for engine and transmission, including critical tolerances and specifications. Torque Specifications: Detailed torque values for all critical fasteners, bolts, and nuts across the entire ATV. Technical Depth Depth Of Information: Comprehensive, covering everything from basic routine maintenance to complete engine and transmission overhauls. Diagnostic Capabilities: Includes diagnostic information for EFI system, electrical faults, and mechanical issues, enabling advanced troubleshooting. Visual Aids Illustrations Diagrams: Includes pictures and part diagrams for clear visual guidance during repair and maintenance. Manual Specifications File Format Digital Format: PDF (Assumed for optimal usability, searchability, and widespread compatibility) Print Quality Print Readability: High-resolution images and clear text for easy printing and on-screen viewing. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Searchability Text Search: Searchable text content for quick access to specific information. Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, DOHC, 4-valve Engine Displacement: 686cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 8.2:1 Performance Horsepower Estimated: Approx. 50-55 HP (Varies based on tuning and specific model configuration) Torque Estimated: Approx. 45-50 lb-ft (Varies based on tuning and specific model configuration) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 44mm throttle body Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type Spec: Yamalube 4G, SAE 10W-30 or 20W-40 (refer to manual for seasonal recommendations and specific API classifications) Oil Capacity: Approx. 1.7 L (Dry), 1.5 L (With filter change) - *Verify with manual* Ignition Ignition System: T.C.I. (Transistor Controlled Ignition) Transmission Standard Transmission Type: Constant mesh, 5-speed sequential with wet multi-disc clutch Features Reverse Gear: Included Transmission Fluid Fluid Type: Yamalube 4G, SAE 10W-30 or 20W-40 (Shared with engine oil) - *Verify with manual* Fluid Capacity: Approx. 1.7 L (Shared with engine oil) - *Verify with manual* Drivetrain Final Drive: O-ring sealed chain Dimensions Exterior Length: Approx. 1,830 mm (72.0 in) Width: Approx. 1,170 mm (46.1 in) Height: Approx. 1,005 mm (39.6 in) Seat Height: Approx. 815 mm (32.1 in) Weights Dry Weight: Approx. 170 kg (375 lbs) Curb Weight: Approx. 177 kg (390 lbs) - *Verify with manual* Weight Distribution: Designed for optimal balance and stability during aggressive riding. Capacities Fuel Tank Capacity: 10 Liters (2.6 gal) Towing Capacity: Not Specified for...
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2006 Yamaha Raptor 700 (YFM700RV) ATV Service Repair Manual
Basic Information
Identification
Make: Yamaha
Model: Raptor 700
Model Code: YFM700RV
Production Year: 2006
Codes
Chassis Code: YFM700RV
Engine Code: 700RV
Introduction
Market Position
Target User: Owner-operators, independent repair shops, and DIY enthusiasts seeking detailed guidance for the 2006 Yamaha Raptor 700 (YFM700RV).
Competitive Analysis
Manual Advantage: Provides a complete, factory-level resource, ensuring accuracy and thoroughness unmatched by generic guides. Crucial for understanding the specific nuances of the YFM700RV platform.
Key Features
Completeness: This manual offers a 'complete tear down and rebuild' capability, highlighting its depth.
Practicality: Directly addresses maintenance, troubleshooting, and repair, making it an indispensable tool for practical upkeep.
Manual Details
Coverage Areas
Coverage Scope: Complete Service and Repair
Specific Areas Covered: Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Chassis, Bodywork, Troubleshooting, Maintenance
Page Count
Estimated Page Count: Detailed (exact count not specified in product info, but described as 'COMPLETE')
Manual Type
Manual Type: Service Repair Manual
Language
Language: English
Format
Format: Digital (likely PDF, based on common industry practice for comprehensive service manuals)
Manual Coverage
Systems Covered
Engine System: Complete internal and external engine component overhaul, including disassembly, inspection, repair, and reassembly. Covers cylinder head, pistons, crankshaft, connecting rods, camshafts, valve timing, lubrication system.
Transmission Drivetrain System: Detailed procedures for the gearbox, clutch (if applicable), drive shafts, differentials (if applicable), and final drive. Includes gear inspection, bearing replacement, and torque specifications.
Fuel System: Covers fuel injection system (EFI) components, fuel pump, injectors, throttle body, fuel lines, and fuel filter replacement and diagnostics.
Cooling System: Radiator, cooling fan, water pump, coolant hoses, thermostat, and flushing/refilling procedures. Includes coolant type specifications.
Brake System: Hydraulic brake system coverage including front and rear calipers, master cylinders, brake lines, brake fluid replacement, bleeding procedures, and pad/rotor inspection and replacement.
Suspension Steering System: Front and rear suspension components, including A-arms, shocks, springs, linkages, steering knuckles, tie rods, and wheel alignment procedures. Covers bearing and seal replacement.
Electrical System: Wiring diagrams, battery, ignition system, lighting, starter motor, charging system (stator, regulator/rectifier), fuses, relays, and troubleshooting electrical faults.
Chassis Frame: Inspection and maintenance of the ATV frame, subframe, and mounting points. Includes torque specifications for frame components.
Bodywork Plastics: Removal, installation, and repair of body panels, fenders, seat, and other plastic components. Includes fastener information.
Procedures Included
Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, chain adjustment, tire pressure checks, battery maintenance, and general cleaning guidelines.
Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common performance issues, starting problems, and operational faults.
Repair Procedures: Step-by-step instructions for component disassembly, repair, replacement, and reassembly for all major ATV systems.
Rebuild Procedures: Complete tear-down and rebuild instructions for engine and transmission, including critical tolerances and specifications.
Torque Specifications: Detailed torque values for all critical fasteners, bolts, and nuts across the entire ATV.
Technical Depth
Depth Of Information: Comprehensive, covering everything from basic routine maintenance to complete engine and transmission overhauls.
Diagnostic Capabilities: Includes diagnostic information for EFI system, electrical faults, and mechanical issues, enabling advanced troubleshooting.
Visual Aids
Illustrations Diagrams: Includes pictures and part diagrams for clear visual guidance during repair and maintenance.
Manual Specifications
File Format
Digital Format: PDF (Assumed for optimal usability, searchability, and widespread compatibility)
Print Quality
Print Readability: High-resolution images and clear text for easy printing and on-screen viewing.
Binding Type
Binding: N/A (Digital Format)
Paper Type
Paper Quality: N/A (Digital Format)
Searchability
Text Search: Searchable text content for quick access to specific information.
Engine Specifications
Primary Engine
Engine Type: 4-stroke, Liquid-cooled, DOHC, 4-valve
Engine Displacement: 686cc
Bore X Stroke: 100.0 mm x 83.9 mm
Compression Ratio: 8.2:1
Performance
Horsepower Estimated: Approx. 50-55 HP (Varies based on tuning and specific model configuration)
Torque Estimated: Approx. 45-50 lb-ft (Varies based on tuning and specific model configuration)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with 44mm throttle body
Fuel Type: Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type Spec: Yamalube 4G, SAE 10W-30 or 20W-40 (refer to manual for seasonal recommendations and specific API classifications)
Oil Capacity: Approx. 1.7 L (Dry), 1.5 L (With filter change) - *Verify with manual*
Ignition
Ignition System: T.C.I. (Transistor Controlled Ignition)
Transmission
Standard
Transmission Type: Constant mesh, 5-speed sequential with wet multi-disc clutch
Features
Reverse Gear: Included
Transmission Fluid
Fluid Type: Yamalube 4G, SAE 10W-30 or 20W-40 (Shared with engine oil) - *Verify with manual*
Fluid Capacity: Approx. 1.7 L (Shared with engine oil) - *Verify with manual*
Drivetrain
Final Drive: O-ring sealed chain
Dimensions
Exterior
Length: Approx. 1,830 mm (72.0 in)
Width: Approx. 1,170 mm (46.1 in)
Height: Approx. 1,005 mm (39.6 in)
Seat Height: Approx. 815 mm (32.1 in)
Weights
Dry Weight: Approx. 170 kg (375 lbs)
Curb Weight: Approx. 177 kg (390 lbs) - *Verify with manual*
Weight Distribution: Designed for optimal balance and stability during aggressive riding.
Capacities
Fuel Tank Capacity: 10 Liters (2.6 gal)
Towing Capacity: Not Specified for this model (ATV focus)
Dimensions
Wheelbase: Approx. 1,280 mm (50.4 in)
Ground Clearance: Approx. 250 mm (9.8 in)
Safety Features
Ratings
Crash Test Ratings: N/A (ATV safety is not standardized like passenger vehicles)
Active Features
Braking System: Hydraulic disc brakes front and rear for strong stopping power.
Suspension Design: Long-travel independent front and rear suspension for stability over rough terrain.
Tire Type: Aggressive knobby tires for maximum traction and control.
Passive Features
Handlebars: Wide-style handlebars with thumb throttle for precise control.
Ergonomics: Designed for rider comfort and control during demanding use.
Safety Warnings
Protective Gear Recommendation: Always wear appropriate safety gear including helmet, goggles, gloves, and protective clothing. Consult manual for specific recommendations.
Technology Features
Infotainment
Display Features: Digital multi-function meter displaying speedometer, odometer, trip meter, clock, and diagnostic indicators. (No infotainment in the traditional sense)
Driver Assistance
Efi Technology: Advanced Electronic Fuel Injection (EFI) for optimal power delivery, fuel efficiency, and throttle response across varying conditions.
Connectivity
Diagnostics Port: Features diagnostic capabilities, likely through a service connector for accessing engine data and fault codes, as detailed in the manual.
Maintenance
Service Intervals
Engine Oil Change Interval: Every 1,000 km (600 miles) or 6 months, whichever comes first. Initial break-in service recommended much sooner. *Verify with manual.*
Air Filter Cleaning Interval: Frequent inspection and cleaning, especially in dusty conditions. Service every 500 km (300 miles) or 3 months. *Verify with manual.*
Spark Plug Replacement Interval: Check every 2,000 km (1,200 miles) or 12 months. Replace as needed. *Verify with manual.*
Valve Clearance Adjustment Interval: Every 6,000 km (3,600 miles) or 36 months. *Verify with manual.*
Fluid Specifications
Engine Oil Specification: Yamalube 4G, SAE 10W-30 or 20W-40 (API SG or higher, JASO MA)
Brake Fluid Specification: DOT 4 hydraulic brake fluid
Coolant Specification: Permanent type antifreeze coolant, 50% mixture with distilled water
Known Issues
Common Wear Items: Brake pads, tires, chain and sprockets, wheel bearings, and suspension bushings are common wear items subject to regular replacement.
Efi Maintenance: Regular cleaning of the air filter and proper fuel quality are crucial for the longevity and performance of the EFI system.
Maintenance Tips
Pre Ride Inspection: Emphasizes thorough pre-ride checks as detailed in the manual for safety and reliability.
Vehicle History
Brand Heritage
Yamaha Atv Legacy: Yamaha has a long-standing reputation for producing high-performance, reliable ATVs, with the Raptor line being a benchmark in the sport ATV segment.
Model Evolution
Raptor Lineage: The Raptor 700 built upon the success of the legendary Raptor 660, introducing a larger displacement engine, fuel injection, and improved chassis dynamics for increased power and handling.
Production
Production Start Year: 2006
Manufacturing Origin: Japan (Typically for Yamaha high-performance models)
Awards & Recognition
Recognitions
Raptor 700 Performance: The Raptor 700 is widely recognized as a class-leading sport ATV for its powerful engine, refined handling, and overall performance capabilities.
Ratings
Industry Reputation: Consistently rated highly by enthusiasts and industry publications for its performance and reliability.
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