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Yamaha 700 RV Raptor 2005-2009 Factory Service Repair Manual Download PDF

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This manual covers the RV All-Terrain Vehicle (ATV) for the model years 2005 through 2009. As a first-generation Raptor 700, this high-performance sport ATV is renowned for its powerful 686cc liquid-cooled, fuel-injected engine, long-travel independent front suspension, and progressive-link rear swingarm, all designed to deliver exceptional handling and rider control. Building on an esteemed ATV legacy, the Raptor 700 offers a significant advancement in torque and power, making it a standout in its class, competing with other leading sport ATVs of its era. Its engineering quality and reliability are hallmarks of a commitment to performance and durability. This Factory Service Repair Manual provides comprehensive coverage for the RV, offering detailed guidance on repair, rebuild, refurbishment, restoration, diagnostics, and maintenance. It encompasses all major systems, including the engine, cooling system, fuel injection, drivetrain, chassis, and electrical system. The manual includes in-depth troubleshooting guides, step-by-step repair and rebuild procedures, essential maintenance schedules, and critical technical specifications such as torque values and fluid requirements. With detailed wiring diagrams and symptom-based diagnostic strategies, this manual serves as an indispensable resource for owners, mechanics, and technicians seeking to maintain, repair, and optimize their RV. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 RV Model Years Covered: 2005, 2006, 2007, 2008, 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code: Typically designated by Yamaha's internal coding, related to the 700cc platform. Generation Generation Identifier: First Generation Raptor 700 (introduced in 2006 model year as a 2006 model, covering prior years with updates and evolution from the Warrior platform). 👋 Introduction Market Position Segment: High-performance sport ATV. Competitors Early Models: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R. Key Features Engine Platform: Yamaha's new 686cc liquid-cooled, fuel-injected engine, a significant upgrade from previous models, offering more torque and power. Suspension Design: Long-travel, independent front suspension and a progressive-link rear swingarm for superior handling and comfort. Ergonomics: Designed for rider comfort and control, with adjustable handlebars and a low seating position. 📋 Manual Details Coverage Areas Primary Coverage: Repair, Rebuild, Refurbish, Restoration, Diagnostics, Maintenance, Troubleshooting. Page Count Total Pages: 402 Manual Type Manual Category: Factory Service Repair Manual Language Primary Language: English Format Digital Format: PDF Download Delivery Method: Instant Download Software Requirements: Adobe PDF Reader (recommended) or any PDF reader, WinRar (if archived). Searchability: PDF format typically allows for text searching of keywords, enhancing the ease of finding specific information. Print Quality Print Restriction: Printable with no restrictions. 📖 Manual Coverage Systems Covered Engine System: Comprehensive engine diagnostics, repair, rebuild procedures, component specifications. Cooling System: Radiator, fan, coolant flow, thermostat, hoses, and related components. Fuel Injection System: Fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, O2), ECU, fuel pressure regulation. Drivetrain System: Clutch, transmission, differential, drive shafts, wheel hubs, chain/sprocket maintenance. Chassis System: Frame, suspension (front and rear A-arms, shocks, linkages), steering, brakes, wheels, tires. Electrical System: Ignition system, battery, charging system (stator, regulator/rectifier), lighting, starting system, wiring diagrams, sensors. Procedures Included Diagnostic Procedures: In-depth troubleshooting guides for common and uncommon issues, diagnostic codes, symptom-based repair strategies. Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, adjustments, lubrication points. Repair Procedures: Step-by-step instructions for component removal, installation, and rebuilding. Rebuild Procedures: Detailed instructions for engine, transmission, and suspension component overhauls. Torque Specifications: Critical torque values for engine, chassis, and suspension fasteners are detailed for proper assembly and safety. Technical Depth Depth Of Information: Comprehensive, covering from basic user maintenance to advanced engine and electrical diagnostics and repairs. Troubleshooting Scope: Extensive troubleshooting section covering symptom-based diagnosis for all major systems, guiding users to pinpoint root causes. Electrical Diagrams: Includes detailed wiring diagrams for the entire electrical system, crucial for diagnosing electrical faults. Technical Areas Index Sections Listed: GENERAL INFORMATION, SPECIFICATIONS, PERIODIC CHECKS AND ADJUSTMENTS, ENGINE, COOLING SYSTEM, FUEL INJECTION SYSTEM, DRIVE TRAIN, CHASSIS, ELECTRICAL, TROUBLESHOOTING. 📊 Manual Specifications File Format File Type: PDF Print Quality Page Quality: High quality, printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, SOHC, 4-valve Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Performance Compression Ratio: 9.2:1 Estimated Horsepower: Approximately 45-50 HP (varies by source and specific tuning, manual will provide exact figures for calibration). Estimated Torque: Approximately 40-45 lb-ft (varies by source and specific tuning, manual will provide exact figures for calibration). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body. Fuel Type: Unleaded gasoline (minimum 87 octane recommended). Lubrication Oil Capacity With Filter: Approx. 2.3 L (manual will confirm exact capacity and specification). Recommended Oil Viscosity: Yamalube 4W (or equivalent SAE 10W-40 API SG or higher, JASO MA compliant) - manual will specify precise grade. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh with reverse. Optional Transmission Options: N/A (Standard configuration for Raptor 700). Features Clutch Type: Wet, multi-disc clutch. Final Drive:...
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Tipo: Atv
Fabricante:
Sku: 48733
Coleções: ALL ATV Powersports

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Yamaha 700 RV Raptor 2005-2009 Factory Service Repair Manual Download PDFYamaha 700 RV Raptor 2005-2009 Factory Service Repair Manual Download PDFYamaha 700 RV Raptor 2005-2009 Factory Service Repair Manual Download PDFYamaha 700 RV Raptor 2005-2009 Factory Service Repair Manual Download PDF
This manual covers the RV All-Terrain Vehicle (ATV) for the model years 2005 through 2009. As a first-generation Raptor 700, this high-performance sport ATV is renowned for its powerful 686cc liquid-cooled, fuel-injected engine, long-travel independent front suspension, and progressive-link rear swingarm, all designed to deliver exceptional handling and rider control. Building on an esteemed ATV legacy, the Raptor 700 offers a significant advancement in torque and power, making it a standout in its class, competing with other leading sport ATVs of its era. Its engineering quality and reliability are hallmarks of a commitment to performance and durability. This Factory Service Repair Manual provides comprehensive coverage for the RV, offering detailed guidance on repair, rebuild, refurbishment, restoration, diagnostics, and maintenance. It encompasses all major systems, including the engine, cooling system, fuel injection, drivetrain, chassis, and electrical system. The manual includes in-depth troubleshooting guides, step-by-step repair and rebuild procedures, essential maintenance schedules, and critical technical specifications such as torque values and fluid requirements. With detailed wiring diagrams and symptom-based diagnostic strategies, this manual serves as an indispensable resource for owners, mechanics, and technicians seeking to maintain, repair, and optimize their RV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700 RV
Model Years Covered:
2005, 2006, 2007, 2008, 2009
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Engine Code:
Typically designated by Yamaha's internal coding, related to the 700cc platform.
Generation
Generation Identifier:
First Generation Raptor 700 (introduced in 2006 model year as a 2006 model, covering prior years with updates and evolution from the Warrior platform).
👋 Introduction
Market Position
Segment:
High-performance sport ATV.
Competitors Early Models:
Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R.
Key Features
Engine Platform:
Yamaha's new 686cc liquid-cooled, fuel-injected engine, a significant upgrade from previous models, offering more torque and power.
Suspension Design:
Long-travel, independent front suspension and a progressive-link rear swingarm for superior handling and comfort.
Ergonomics:
Designed for rider comfort and control, with adjustable handlebars and a low seating position.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair, Rebuild, Refurbish, Restoration, Diagnostics, Maintenance, Troubleshooting.
Page Count
Total Pages:
402
Manual Type
Manual Category:
Factory Service Repair Manual
Language
Primary Language:
English
Format
Digital Format:
PDF Download
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader (recommended) or any PDF reader, WinRar (if archived).
Searchability:
PDF format typically allows for text searching of keywords, enhancing the ease of finding specific information.
Print Quality
Print Restriction:
Printable with no restrictions.
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive engine diagnostics, repair, rebuild procedures, component specifications.
Cooling System:
Radiator, fan, coolant flow, thermostat, hoses, and related components.
Fuel Injection System:
Fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, O2), ECU, fuel pressure regulation.
Drivetrain System:
Clutch, transmission, differential, drive shafts, wheel hubs, chain/sprocket maintenance.
Chassis System:
Frame, suspension (front and rear A-arms, shocks, linkages), steering, brakes, wheels, tires.
Electrical System:
Ignition system, battery, charging system (stator, regulator/rectifier), lighting, starting system, wiring diagrams, sensors.
Procedures Included
Diagnostic Procedures:
In-depth troubleshooting guides for common and uncommon issues, diagnostic codes, symptom-based repair strategies.
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, adjustments, lubrication points.
Repair Procedures:
Step-by-step instructions for component removal, installation, and rebuilding.
Rebuild Procedures:
Detailed instructions for engine, transmission, and suspension component overhauls.
Torque Specifications:
Critical torque values for engine, chassis, and suspension fasteners are detailed for proper assembly and safety.
Technical Depth
Depth Of Information:
Comprehensive, covering from basic user maintenance to advanced engine and electrical diagnostics and repairs.
Troubleshooting Scope:
Extensive troubleshooting section covering symptom-based diagnosis for all major systems, guiding users to pinpoint root causes.
Electrical Diagrams:
Includes detailed wiring diagrams for the entire electrical system, crucial for diagnosing electrical faults.
Technical Areas
Index Sections Listed:
GENERAL INFORMATION, SPECIFICATIONS, PERIODIC CHECKS AND ADJUSTMENTS, ENGINE, COOLING SYSTEM, FUEL INJECTION SYSTEM, DRIVE TRAIN, CHASSIS, ELECTRICAL, TROUBLESHOOTING.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Page Quality:
High quality, printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, 4-valve
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Performance
Compression Ratio:
9.2:1
Estimated Horsepower:
Approximately 45-50 HP (varies by source and specific tuning, manual will provide exact figures for calibration).
Estimated Torque:
Approximately 40-45 lb-ft (varies by source and specific tuning, manual will provide exact figures for calibration).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body.
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended).
Lubrication
Oil Capacity With Filter:
Approx. 2.3 L (manual will confirm exact capacity and specification).
Recommended Oil Viscosity:
Yamalube 4W (or equivalent SAE 10W-40 API SG or higher, JASO MA compliant) - manual will specify precise grade.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh with reverse.
Optional
Transmission Options:
N/A (Standard configuration for Raptor 700).
Features
Clutch Type:
Wet, multi-disc clutch.
Final Drive:
O-ring chain, sealed.
Gear Ratios:
Manual will detail specific gear ratios for all 5 speeds and reverse.
Transmission Oil Type:
Yamalube 4W or equivalent SAE 10W-40 API SG or higher, JASO MA compliant - manual will specify precise grade and capacity.
📐 Dimensions
Exterior
Length:
Approx. 1,830 mm (72.0 in)
Width:
Approx. 1,170 mm (46.1 in)
Height:
Approx. 1,030 mm (40.6 in)
Wheelbase:
Approx. 1,280 mm (50.4 in)
Ground Clearance:
Approx. 255 mm (10.0 in)
Weights
Dry Weight:
Approx. 192 kg (423 lbs)
Fuel Tank Capacity:
10 L (2.6 gal)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet applicable ATV safety standards; manual details specific safety precautions and operational guidelines.
Active Features
Braking System:
Hydraulic disc brakes front and rear, dual front calipers, single rear caliper.
Parking Brake:
Mechanical parking brake on rear caliper.
Passive Features
Lighting:
Dual 30W Krypton headlights, 8W LED taillight/stoplight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD meter displaying speedometer, odometer, tripmeter, clock, etc. (details in manual).
Driver Assistance
Efi Benefits:
Improved throttle response, consistent power delivery in varying altitudes and temperatures, easier starting.
Connectivity
Diagnostic Port:
May feature a diagnostic port for connecting specialized tools (details in manual for service technicians).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 3,000 km (1,800 mi) or 6 months; manual will provide precise interval for various conditions.
Air Filter Cleaning:
As needed based on operating conditions, typically every few rides or monthly. Manual details specific cleaning procedures.
Spark Plug Replacement:
Manual will specify replacement interval, often around 10,000 km or as needed based on inspection.
Valve Clearance Check:
First check at 1,000 km, then every 4,000 km or as specified by the manual.
Fluid Specifications
Engine Oil:
Yamalube 4W or equivalent SAE 10W-40 API SG or higher, JASO MA compliant.
Coolant:
Permanent type anti-freeze coolant (50% mixture with distilled water), manual will specify Yamaha's recommended coolant.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (manual will specify exact type).
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, wheel bearings, suspension bushings due to demanding use. Manual provides inspection and replacement procedures.
Potential Efi Issues:
Can include clogged injectors or sensor malfunctions, which the manual's troubleshooting section will address.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building durable and high-performance ATVs, starting with models like the Tri-Moto and the original Warrior.
Model Evolution
Raptor 700 Introduction:
The Raptor 700 was introduced for the 2006 model year, building upon the success of the popular Raptor 660 and the Warrior 350. It represented a significant leap forward with its larger displacement, fuel injection, and improved chassis.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Raptor 700 platform generally received positive reviews for its power, handling, and versatility in the sport ATV segment during its production years.
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