The Yamaha Raptor 700, produced for the 2005-2006 model years, is a high-performance sport ATV engineered for enthusiasts and competitive off-road riders. Building on a motorsports legacy, this model emphasizes power, torque, and agile handling, making it a formidable machine for sport riding. Key features include a potent liquid-cooled, DOHC, 4-stroke engine with electronic fuel injection for enhanced throttle response and efficiency, a robust steel frame for durability, and hydraulic disc brakes for reliable stopping power. Its design prioritizes performance and rider engagement in demanding off-road conditions. This comprehensive Factory Service Manual provides detailed guidance for the maintenance and repair of the Yamaha Raptor 700. It covers all major systems, including the engine, fuel system, transmission, drivetrain, brakes, suspension, steering, and electrical systems. The manual includes step-by-step instructions for scheduled maintenance, troubleshooting common issues, complete system overhauls, and detailed technical specifications. Owners, mechanics, and technicians will find this manual an indispensable resource for ensuring the optimal performance, reliability, and longevity of their Raptor 700. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Variant: Raptor 700 Codes Model Year Code: 2005-2006 👋 Introduction Market Position Vehicle Type: High-performance sport ATV Target Audience: Enthusiasts, off-road riders, competitive racers. Competitive Analysis Key Competitors: Suzuki QuadRacer 450, Honda TRX450R, Polaris Outlaw 525. Key Features Engine Architecture: DOHC, 4-valve, single-cylinder, liquid-cooled. Performance Focus: Emphasis on power, torque, and handling for off-road sport riding. Technological Advancements: Electronic fuel injection (EFI) for improved throttle response and efficiency. 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual / Repair Manual Language: English Format: Downloadable Digital Format (PDF) Page Count Estimated Page Count: Refer to actual document for exact count (typically 300-600 pages for this type of vehicle) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, and repair of all internal components including cylinder, piston, crankshaft, camshaft, valve train, lubrication system, and cooling system. Fuel System: Fuel injection system components (injector, fuel pump, regulator, throttle body), fuel tank, fuel lines, and fuel filter service and troubleshooting. Transmission: Clutch assembly, transmission gears, shift mechanism, and lubrication system. Drivetrain: Shaft drive, universal joints, final drive housing, and bearings. Brakes: Front and rear hydraulic disc brake systems, master cylinders, calipers, brake pads, rotors, and brake lines. Bleeding procedures and specifications. Suspension: Front A-arm suspension, rear swingarm, shock absorbers, springs, bushings, and alignment procedures. Steering: Handlebar assembly, steering stem, bearings, and tie rod ends. Electrical System: Ignition system, starting system (starter motor, starter solenoid), charging system (stator, voltage regulator/rectifier), battery, lighting system (headlight, taillight, brake lights), and wiring diagrams. Frame And Bodywork: Chassis inspection, frame integrity, plastic body panels, seats, and skid plates. Procedures Included Maintenance: Scheduled maintenance tasks, lubrication points, filter replacement (air, oil), spark plug service, chain adjustment, and general cleaning procedures. Troubleshooting: Diagnostic charts and symptom-based troubleshooting for common issues across all systems. Repair: Step-by-step disassembly and reassembly instructions for all major components and systems. Rebuild: Complete engine and transmission rebuild procedures with detailed specifications and tolerances. Diagnostic Procedures: Specific diagnostic tests for electrical components, fuel system sensors, and engine performance. Technical Depth Depth Level: Comprehensive, covering basic maintenance to complete engine and transmission overhauls. Detail Level: Detailed diagrams, torque specifications, tolerances, and diagnostic flowcharts. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (typically) Printability: Printable Print Quality Image Resolution: High-resolution for clear diagrams and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, 4-stroke, 5-valve Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.0:1 Performance Horsepower Estimate: Approx. 53 hp @ 6,000 rpm (manufacturer claims may vary, actual dyno results can differ) Torque Estimate: Approx. 50 lb-ft @ 5,500 rpm (manufacturer claims may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni 44mm throttle body Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: TCI (Transistor Controlled Ignition) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type: Yamalube 4 (or equivalent) 10W-40 motorcycle oil (check manual for specific API service classification) Oil Capacity: Refer to manual for precise capacity with filter change (typically around 2.0-2.5 liters) 🔧 Transmission Standard Transmission Type: 5-speed, constant mesh, wet multi-disc clutch Drive Type: Chain drive Features Reverse Gear: Yes Clutch Operation: Hydraulic 📐 Dimensions Exterior Overall Length: 7,140 mm (71.4 inches) Overall Width: 1,170 mm (46.1 inches) Overall Height: 1,065 mm (41.9 inches) Wheelbase: 1,280 mm (50.4 inches) Ground Clearance: 230 mm (9.1 inches) Weights Dry Weight: 193 kg (425 lbs) Fuel Capacity: 10 Liters (2.6 US gal) 🛡️ Safety Features Ratings Rollover Protection: N/A (ATV inherently lacks typical automotive safety ratings) Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Rear disc parking brake (lever operated). Passive Features Chassis Design: Reinforced steel frame for durability and rigidity. Lighting:...