🏷️ Basic Information Identification Make: Yamaha Model: RD350 Model Years Covered: 1984, 1985, 1986 Codes Model Code Range: RD350LC / RD350YPVS (specific codes vary by market and sub-model) 👋 Introduction Market Position Model Segment: Lightweight sportbike, iconic 2-stroke performance Competitive Analysis Key Competitors Era: Kawasaki GPz305, Suzuki GSX400F, Honda CB400N (among others in the 350-400cc class) Key Features Engine Type: Liquid-cooled, 2-stroke, parallel-twin Performance Signature: Known for strong mid-range power and quick acceleration, often equipped with the Yamaha Power Valve System (YPVS) Manual Value Proposition: Provides comprehensive, professional-level repair and maintenance information essential for owners looking to maintain, restore, or troubleshoot their classic RD350. 📋 Manual Details Coverage Areas Service Manual Type: Full Service Repair Manual Market Availability: Global (specified models) Page Count Estimated Page Count: Approximately 300-500 pages (typical for comprehensive service manuals, exact count not provided in product info) Manual Type Primary Function: Repair, Maintenance, Rebuild, Refurbish, Restoration Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: Full Printable Requirements Software Requirements: Adobe PDF Reader, WinRAR (for extraction if compressed) Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, lubrication, cooling system Fuel System: Carburetor adjustment, cleaning, rebuilding, fuel tank, fuel lines Ignition System: CDI, spark plugs, timing, electrical components Transmission: Gearbox disassembly, assembly, maintenance, lubrication Clutch: Operation, adjustment, maintenance Suspension: Front forks, rear shock absorbers, linkage maintenance and adjustment Brakes: Front and rear brake systems, hydraulics, caliper maintenance, bleeding Electrical System: Wiring diagrams, troubleshooting, lighting, charging system, battery Frame And Bodywork: Chassis inspection, fairings, seats, fuel tank removal/installation Wheels And Tires: Wheel bearing maintenance, tire replacement, balancing Exhaust System: Maintenance and troubleshooting of the 2-stroke expansion chambers and mufflers. Procedures Included Maintenance: Routine checks, lubrication, filter changes, adjustments Troubleshooting: Systematic diagnostic procedures for common and complex issues Repair: Detailed step-by-step instructions for component repair and replacement Rebuild: Comprehensive instructions for engine, transmission, and other major component rebuilds Refurbishment Restoration: Guidance on restoring the motorcycle to original specifications Wiring Diagrams: Detailed, integrated wiring diagrams for electrical system diagnosis Assembly Disassembly: Detailed procedures for the complete dismantling and reassembly of the motorcycle and its components. Technical Depth Diagnostic Procedures: Thorough diagnostic procedures for all major systems Repair Depth: Covers everything from basic adjustments to complete engine and transmission rebuilds, suitable for professional technicians and advanced DIY mechanics Torque Specifications: Includes critical torque values for engine, chassis, and component fasteners, essential for correct assembly and preventing damage. Diagrams Illustrations: Features detailed illustrations, drawings, and photos with numbered instructions and bold figure numbers for easy cross-referencing. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF (typical for professionally prepared manuals) Print Quality Print Resolution: High resolution, suitable for clear printing of text and diagrams Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download, printable on any paper) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, parallel-twin, reed valve inducted Displacement: 347 cc (approximately) Bore X Stroke: 54.0 x 75.0 mm (typical for this generation RD350) Compression Ratio: Approx. 6.5:1 to 7.0:1 (varies by market and specific variant) Cooling System: Liquid-cooled Power Valve System: Yamaha Power Valve System (YPVS) - standard on most models in this range, significantly improves power delivery across rev range Performance Horsepower: Approx. 47-50 HP @ 9,000 RPM (market dependent) Torque: Approx. 25-27 lb-ft @ 8,000 RPM (market dependent) Fuel System Carburetor Type: Twin Mikuni VM30SS or similar 30mm constant velocity carburetors Fuel Type: Unleaded gasoline, minimum 91 octane (RON + MON)/2 or equivalent Lubrication Lubrication System: Autolube (separate oil injection system) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Gear Ratios: Specific ratios will be detailed in the manual, essential for performance tuning and rebuilds. Features Clutch Type: Wet, multiple-disc 📐 Dimensions Exterior Wheelbase: Approx. 1385 mm (54.5 inches) Weights Dry Weight: Approx. 145 kg (320 lbs) 🛡️ Safety Features Ratings Safety Features Era: Reflects 1980s motorcycle safety standards; focus on rider skill and machine maintenance. Active Features Braking System: Hydraulically operated front disc brake, drum brake (rear) or disc brake (rear) depending on sub-model/market. Essential maintenance covered. Passive Features Frame Construction: Steel frame, designed for rigidity and handling 💡 Technology Features Infotainment Infotainment Features: N/A (Basic motorcycle electronics of the era) Driver Assistance Assistance Features: N/A (No electronic driver assistance systems) Connectivity Connectivity Features: N/A (No connectivity features) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time intervals for engine oil and autolube oil. Typically around 3,000-5,000 km. Spark Plug Replacement: Refer to manual for recommended intervals, typically every 5,000-10,000 km, and specific plug types (e.g., NGK). Chain Lubrication Adjustment: Regular checks and lubrication are critical, often recommended every 500-1000 km or as needed based on riding conditions. Fluid Specifications Engine Oil Type: 2-stroke motorcycle specific...
Kawasaki GPz305, Suzuki GSX400F, Honda CB400N (among others in the 350-400cc class)
Key Features
Engine Type:
Liquid-cooled, 2-stroke, parallel-twin
Performance Signature:
Known for strong mid-range power and quick acceleration, often equipped with the Yamaha Power Valve System (YPVS)
Manual Value Proposition:
Provides comprehensive, professional-level repair and maintenance information essential for owners looking to maintain, restore, or troubleshoot their classic RD350.
📋 Manual Details
Coverage Areas
Service Manual Type:
Full Service Repair Manual
Market Availability:
Global (specified models)
Page Count
Estimated Page Count:
Approximately 300-500 pages (typical for comprehensive service manuals, exact count not provided in product info)
Systematic diagnostic procedures for common and complex issues
Repair:
Detailed step-by-step instructions for component repair and replacement
Rebuild:
Comprehensive instructions for engine, transmission, and other major component rebuilds
Refurbishment Restoration:
Guidance on restoring the motorcycle to original specifications
Wiring Diagrams:
Detailed, integrated wiring diagrams for electrical system diagnosis
Assembly Disassembly:
Detailed procedures for the complete dismantling and reassembly of the motorcycle and its components.
Technical Depth
Diagnostic Procedures:
Thorough diagnostic procedures for all major systems
Repair Depth:
Covers everything from basic adjustments to complete engine and transmission rebuilds, suitable for professional technicians and advanced DIY mechanics
Torque Specifications:
Includes critical torque values for engine, chassis, and component fasteners, essential for correct assembly and preventing damage.
Diagrams Illustrations:
Features detailed illustrations, drawings, and photos with numbered instructions and bold figure numbers for easy cross-referencing.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF (typical for professionally prepared manuals)
Print Quality
Print Resolution:
High resolution, suitable for clear printing of text and diagrams
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download, printable on any paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, parallel-twin, reed valve inducted
Displacement:
347 cc (approximately)
Bore X Stroke:
54.0 x 75.0 mm (typical for this generation RD350)
Compression Ratio:
Approx. 6.5:1 to 7.0:1 (varies by market and specific variant)
Cooling System:
Liquid-cooled
Power Valve System:
Yamaha Power Valve System (YPVS) - standard on most models in this range, significantly improves power delivery across rev range
Twin Mikuni VM30SS or similar 30mm constant velocity carburetors
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/2 or equivalent
Lubrication
Lubrication System:
Autolube (separate oil injection system)
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Gear Ratios:
Specific ratios will be detailed in the manual, essential for performance tuning and rebuilds.
Features
Clutch Type:
Wet, multiple-disc
📐 Dimensions
Exterior
Wheelbase:
Approx. 1385 mm (54.5 inches)
Weights
Dry Weight:
Approx. 145 kg (320 lbs)
🛡️ Safety Features
Ratings
Safety Features Era:
Reflects 1980s motorcycle safety standards; focus on rider skill and machine maintenance.
Active Features
Braking System:
Hydraulically operated front disc brake, drum brake (rear) or disc brake (rear) depending on sub-model/market. Essential maintenance covered.
Passive Features
Frame Construction:
Steel frame, designed for rigidity and handling
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic motorcycle electronics of the era)
Driver Assistance
Assistance Features:
N/A (No electronic driver assistance systems)
Connectivity
Connectivity Features:
N/A (No connectivity features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals for engine oil and autolube oil. Typically around 3,000-5,000 km.
Spark Plug Replacement:
Refer to manual for recommended intervals, typically every 5,000-10,000 km, and specific plug types (e.g., NGK).
Chain Lubrication Adjustment:
Regular checks and lubrication are critical, often recommended every 500-1000 km or as needed based on riding conditions.
Fluid Specifications
Engine Oil Type:
2-stroke motorcycle specific oil, pre-mix or autolube depending on engine setup. Manual will specify Yamaha recommendation or equivalent.
Coolant Type:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Manual will specify capacity and type.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify exact type and replacement intervals.
Known Issues
2 Stroke Maintenance:
Requires diligent adherence to autolube system maintenance, potential for carbon buildup in exhaust ports and power valves if not properly maintained.
Ypvs System:
YPVS actuator and cables can require periodic cleaning and adjustment for optimal performance.
Carburetor Tuning:
Carburetors require precise adjustment, especially after modifications or significant mileage. Manual provides critical baseline settings.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long history of producing high-performance motorcycles, particularly known for their 2-stroke engines and innovative technologies like the YPVS.
Model Evolution
Rd Series:
The RD350 is part of Yamaha's legendary RD series, building upon the success of earlier models like the RD250 and RD400, known for their sporty performance and 2-stroke character.
Production
Rd350 Production Period:
The RD350LC and its successors, including the YPVS-equipped models of the mid-80s, were produced for a significant period, evolving from the original air-cooled RD350.
🏆 Awards & Recognition
Recognitions
Model Legacy:
The RD350 and its YPVS variants are highly regarded by enthusiasts for their thrilling performance and are considered modern classics, often subject to restoration projects.
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