Yamaha RD500 RD500LC 1984 1985 1986 Repair Service Manual
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
RD500LC
Model Designation:
RD500LC
Engine Type:
Two-stroke, V4
Engine Configuration:
V-4
Engine Displacement Cc:
499
Codes
Production Years Covered:
1984, 1985, 1986
👋 Introduction
Market Position
Target Audience:
Mechanical technicians familiar with BRP products and general automobile practices, knowledgeable Yamaha RD500LC owners
Competitive Analysis
Value Proposition:
Provides comprehensive, reliable information equivalent to authorized dealer service departments, enabling cost savings and professional-quality repairs
Key Features
Safety Emphasis:
Highlights safety precautions and the use of safety equipment, including torque wrench usage.
Special Tool Identification:
Refers to and illustrates specific Yamaha special tools required for adjustments and repairs.
Troubleshooting Guidance:
Offers diagnostic and repair procedures for addressing malfunctions.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Coverage Scope:
Comprehensive repair and overhaul, routine maintenance, diagnostics, proprietary component repair instructions
Page Count
Page Count:
276
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Electronic Delivery via Email
Printable:
Yes
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly and assembly, lubrication system, fuel system, ignition system, exhaust system
Drivetrain Systems:
Transmission disassembly and assembly
Electrical Systems:
Electrical system diagnosis and repair
Chassis Systems:
Bodywork, chassis components
Procedures Included
Maintenance Procedures:
Routine maintenance, tune-ups
Repair Procedures:
Repair and overhaul of all major components, removal and installation procedures, assemblies and disassemblies
Diagnostic Procedures:
Diagnostic and repair procedures for troubleshooting
Technical Depth
Depth:
Detailed, suitable for experienced technicians and knowledgeable owners, covers advanced engine and transmission repairs
Proprietary Components:
Includes instructions for proprietary components and manufacturer-specific repair procedures
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely (standard for modern PDFs, but not explicitly stated)
Print Quality
Print Quality:
High-resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, V4
Bore X Stroke Mm:
54 x 54
Reed Valve Induction:
Yes, typically YPVS (Yamaha Power Valve System)
Performance
Horsepower Ps Approx:
~89 PS at 9,000 rpm (rated)
Torque Nm Approx:
~71 Nm at 8,000 rpm (rated)
Fuel System
Carburetor Type:
Mikuni VM26SS x 4
Fuel Type:
Unleaded gasoline, minimum 91 octane recommended
Lubrication System
Oil Delivery:
Autolube (automatic oil injection)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Final Drive:
Chain drive
Features
Clutch Type:
Wet, multiple disc
Gear Ratios:
Specific ratios detailed within the manual
Transmission Fluid Type:
Yamaha recommends SAE 10W-30 API SE or SF, or SAE 20W-40 API SE or SF
📐 Dimensions
Exterior
Overall Length Mm:
2105
Overall Width Mm:
740
Overall Height Mm:
1160
Wheelbase Mm:
1440
Weights
Dry Weight Kg:
185
Fuel Tank Capacity Liters:
22.0
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Vintage motorcycle, no standardized ratings available)
Active Features
Braking System Front:
Dual hydraulic disc, 270mm diameter
Braking System Rear:
Single hydraulic disc, 245mm diameter
Suspension Front:
Telescopic forks, adjustable preload, anti-dive system (Monoshock front suspension in some configurations/markets)
Suspension Rear:
Monoshock (Pro-Link system or similar Yamaha linkage)
💡 Technology Features
Infotainment
Infotainment System:
N/A (Vintage motorcycle, analog instrumentation only)
Driver Assistance
Driver Assistance Systems:
N/A (Vintage motorcycle)
Connectivity
Connectivity Features:
N/A (Vintage motorcycle)
Engine Management
Engine Management System:
CDI (Capacitor Discharge Ignition) with YPVS electronic control
Lighting
Headlight Type:
Halogen
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals, typically every 3,000-5,000 km or annually.
Spark Plug Replacement:
Refer to manual, typically every 5,000-10,000 km.
Air Filter Cleaning Replacement:
Refer to manual, dependent on riding conditions.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with a 50/50 mix of distilled water.
Brake Fluid Type:
DOT 4
2-Stroke Oil Type:
High-quality 2-stroke motorcycle oil, specifically formulated for liquid-cooled, high-performance engines.
Known Issues
Common Wear Items:
Piston rings, cylinders, exhaust power valves (YPVS), carburetor jets, clutch plates, starter motor gears.
Typical Failures:
Carburetor blockages, electrical connector corrosion, YPVS system malfunction, heat-related engine issues if not maintained.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha's reputation for performance motorcycles, especially in the 2-stroke era.
Model Evolution
Predecessor:
RD series legacy, known for performance and 2-stroke technology.
Significance:
A flagship model representing Yamaha's pinnacle of 2-stroke road-going performance in the mid-1980s.
Production
Production Era:
Mid-1980s
Market Target:
Performance-oriented sportbike enthusiasts
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
Considered a legendary sportbike of its era, praised for its performance and handling.
Ratings
Motorcycle Reviews:
Consistently reviewed positively for its power and distinctive V4 2-stroke sound.
Mechanical technicians familiar with BRP products and general automobile practices, knowledgeable Yamaha RD500LC owners
Competitive Analysis
Value Proposition:
Provides comprehensive, reliable information equivalent to authorized dealer service departments, enabling cost savings and professional-quality repairs
Key Features
Safety Emphasis:
Highlights safety precautions and the use of safety equipment, including torque wrench usage.
Special Tool Identification:
Refers to and illustrates specific Yamaha special tools required for adjustments and repairs.
Troubleshooting Guidance:
Offers diagnostic and repair procedures for addressing malfunctions.