🏷️ Basic Information Identification Make: Yamaha Model: TDM900 / TDM900P Model Year: 2002 Codes Engine Code: 4TX 👋 Introduction Market Position Market Segment: Sport Touring Motorcycle Target Audience: Enthusiasts seeking reliable long-distance touring with sporty handling characteristics. Competitive Analysis Key Competitors: Honda VFR800, Kawasaki GTR1000, BMW R1100RS, Triumph Sprint ST. Key Features Model Identity: Known for its torquey parallel-twin engine, comfortable riding position, and versatile performance suitable for both commuting and touring. Manual Value Proposition: Provides essential, accurate, and detailed information directly from the manufacturer, crucial for maintaining the longevity and performance of the Yamaha TDM900. 📋 Manual Details Coverage Areas Manual Type: Complete Official Factory Service / Repair / Workshop Manual Language: English Format: PDF Download Delivery Format: PDF Page Count Page Count: Detailed, Not Specified in Product Information, but Factory Manuals are Typically Extensive (Est. 300-600+ pages) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, internal components (pistons, rings, rods, crankshaft, bearings), cylinder head, valve train (camshafts, valves, springs, guides), oil pump, oil system, lubrication, cooling system (radiator, fan, oil cooler), timing systems. Fuel System: Carburetors (maintenance, cleaning, synchronization, jetting), fuel pump, fuel filter, fuel lines, intake system, air filter. Transmission: Clutch (operation, maintenance, replacement), gearbox, shift linkage, internal transmission components, transmission fluid changes. Brakes: Front and rear brake systems, brake pads, brake shoes, rotors, calipers, master cylinders, brake lines, brake fluid changes, bleeding procedures. Suspension Steering: Front forks (oil change, seal replacement, spring inspection), rear shock absorber, linkage systems, steering head bearings, wheel bearings, tire rotation and replacement, wheel alignment. Electrical: Ignition system, spark plugs, wiring harnesses, sensors, battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, indicators), electrical diagrams, troubleshooting electrical faults. Bodywork Chassis: Frame inspection, body panels, fairings, seat, fuel tank, exhaust system (muffler, headers, catalytic converter), fasteners, gaskets, seals, trim replacement. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, spark plug replacement, fluid changes (coolant, brake fluid, transmission fluid), chain maintenance, tire pressure checks, lubrication points. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding for engine, electrical, and mechanical systems, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major vehicle components, including engine teardown and reassembly, transmission overhaul, suspension and brake system repairs, electrical component replacement. Technical Specifications: Torque specifications for all fasteners, fluid capacities, wear limits for engine and chassis components, electrical system specifications, component dimensions. Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine and gearbox rebuilds, electrical diagnostics, and chassis repairs. Designed for professional technicians and skilled DIY mechanics. 📊 Manual Specifications File Format File Format: PDF Zoom Functionality: Yes Searchability: Implied by PDF format, but specific searchability may vary. Print Quality Printable: Yes Manual Quality: Factory Original Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, parallel-twin Displacement: 897 cc Bore X Stroke: 92.0 mm x 67.5 mm Compression Ratio: 9.6:1 Performance Horsepower: Approx. 89.7 HP @ 7500 RPM (specifications may vary by region) Torque: Approx. 9.0 kg-m (88.3 Nm) @ 6000 RPM (specifications may vary by region) Fuel System Carburetor Type: Mikuni BSR36, 2 x CV Fuel Capacity: 20 Liters (approx. 5.3 US gal) Lubrication Oil Capacity With Filter Change: 2.4 Liters (approx.) 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed Primary Drive: Gear Final Drive: O-ring sealed chain Features Clutch Type: Wet, multiple disc Fluid Specifications Transmission Oil Type: Yamalube 4 (or equivalent API SG type, SAE 20W-40) 📐 Dimensions Exterior Length: 2,160 mm (approx.) Width: 765 mm (approx.) Height: 1,230 mm (approx.) Wheelbase: 1,430 mm (approx.) Weights Dry Weight: 192 kg (approx.) Wet Weight: 210 kg (approx.) 🛡️ Safety Features Ratings Safety Features Overview: While specific crash ratings for motorcycles are not standardized like cars, the TDM900 is equipped with robust braking systems and chassis stability for its class. Active Features Braking System: Dual 298mm hydraulic disc front brakes, Single 267mm hydraulic disc rear brake. Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Infotainment Features: Basic instrumentation typical for its era: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, and basic warning lights. No advanced infotainment system. Driver Assistance Driver Assistance Features: None typical for this model year; focus is on core mechanical and riding dynamics. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months, whichever comes first. Valve Clearance Check: Every 20,000 km or 24 months. Spark Plug Replacement: Every 10,000 km or 12 months. Fluid Specifications Engine Oil Grade: SAE 20W-40 API SG or higher (Yamalube 4 recommended) Coolant Type: High-quality ethylene glycol-based coolant with distilled water (50:50 mix), Yamaha's Super Coolant recommended. Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, wheel bearings, steering head bearings, fork seals are common wear items subject to...