🏷️ Basic Information Identification Make: Yamaha Model: XV250 Virago 250 Model Nickname: Virago 250 Vehicle Type: Motorcycle Codes Chassis Code: XV250 👋 Introduction Market Position Target Audience: DIY motorcycle owners, independent repair shops, aspiring mechanics. Value Proposition: Enables significant cost savings on maintenance and repairs by empowering users to perform work themselves. Competitive Analysis Competitors: Official Yamaha service manuals, other third-party repair manuals (e.g., Haynes, Clymer) for the same model. Key Features Feature 1: Step-by-step instructions with illustrations/pictures. Feature 2: Covers all systems and procedures A-Z. Feature 3: Instant digital delivery. Feature 4: Printable and transferable to multiple devices. Feature 5: Customer satisfaction guarantee. 📋 Manual Details Coverage Areas Model Years Covered: 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Engine Variants Covered: All Trim Levels Covered: All Transmission Types Covered: All Page Count Estimated Page Count: Refer to specific edition; typically 300-500 pages for complete workshop manuals. Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, inspection, overhaul (cylinder head, pistons, crankshaft, camshafts, valve timing, lubrication system). Fuel System: Carburetor service and adjustment, fuel tank, fuel lines, fuel pump (if applicable). Ignition System: CDI ignition system, spark plugs, ignition timing, troubleshooting. Transmission And Drivetrain: Clutch operation and service, gearbox internal inspection and repair, final drive (chain maintenance and adjustment). Suspension: Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, swingarm maintenance. Brakes: Front and rear brake system service (hydraulic fluid replacement, caliper overhaul, pad replacement, brake line inspection, drum brake adjustment for rear if applicable). Electrical System: Wiring diagrams, lighting system, starter motor, battery, charging system (stator, regulator/rectifier), horn, instrumentation. Cooling System: Air-cooled engine thermal management, cylinder head fin cleaning. Chassis And Frame: Frame inspection, steering head bearing service, wheel bearing service. Bodywork And Fittings: Seat removal, fuel tank removal and installation, side covers, fenders, handlebars, levers, cables. Procedures Included Routine Maintenance: Oil and filter changes, chain adjustment, brake fluid checks, tire pressure checks, spark plug inspection. Troubleshooting: Diagnostic procedures for common issues, fault finding charts. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement. Electrical Diagnostics: Circuit tracing, component testing, wiring harness repair. Carburetor Tuning: Adjustment procedures for optimal performance and fuel economy. Electrical System Troubleshooting: Detailed wiring diagrams, diagnostic flowcharts for electrical faults, testing procedures for components like the stator, rectifier/regulator, and starter motor. Frame And Suspension Geometry: Specifications for steering head bearing adjustment, wheel alignment, and basic chassis setup. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to full engine and component overhauls. Diagnostic Capabilities: Detailed troubleshooting guides and symptom-based fault finding. Rebuild Procedures: Step-by-step instructions for rebuilding major components. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text, dependent on original scan quality. Print Quality Printability: Printable, user can print entire manual or specific sections. Binding Type Binding Type: N/A (Digital File) Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin Displacement: 249 cc (248cc actual) Bore X Stroke: 49.0 mm x 66.0 mm Compression Ratio: 21.2:1 (Note: This appears unusually high, likely a typo in product description or common misconception. Typical would be around 9.0-10.0:1. Actual manual would confirm.) Cooling System: Air-cooled Valves Per Cylinder: 2 Valve Clearance Intake: 0.08 - 0.13 mm (0.003 - 0.005 in) Valve Clearance Exhaust: 0.13 - 0.18 mm (0.005 - 0.007 in) Performance Horsepower: Approx. 16-21 HP (varies by market and specific year) Torque: Approx. 19-20 Nm (varies by market and specific year) Fuel System Carburetion: Dual Mikuni carburetors (e.g., VM24SC or similar) Fuel Type: Unleaded gasoline Oil Capacity Engine Oil Capacity: Approx. 1.4 L (1.5 US qt) without filter change; Approx. 1.6 L (1.7 US qt) with filter change. (Refer to manual for exact capacity). Oil Type Recommended Oil Viscosity: SAE 10W-40 or 10W-30 motorcycle oil, meeting API SE or SF classification or higher. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmissions: N/A (Standard for this model) Features Clutch Type: Wet, multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2185 mm (86.0 in) Width: Approx. 735 mm (28.9 in) Height: Approx. 1135 mm (44.7 in) Wheelbase: Approx. 1490 mm (58.7 in) Weights Dry Weight: Approx. 147 kg (324 lbs) Wet Weight: Approx. 159 kg (350 lbs) Fuel Capacity Fuel Tank Capacity: 12.0 L (3.2 US gal) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety is assessed through various standards and design features, not standardized crash ratings like cars). Active Features Active Safety Features: Responsive braking system, balanced chassis for stability. Passive Features Passive Safety Features: Durable frame construction, rider ergonomics designed for control. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation: speedometer,...
Clutch operation and service, gearbox internal inspection and repair, final drive (chain maintenance and adjustment).
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement, swingarm maintenance.
Brakes:
Front and rear brake system service (hydraulic fluid replacement, caliper overhaul, pad replacement, brake line inspection, drum brake adjustment for rear if applicable).
Adjustment procedures for optimal performance and fuel economy.
Electrical System Troubleshooting:
Detailed wiring diagrams, diagnostic flowcharts for electrical faults, testing procedures for components like the stator, rectifier/regulator, and starter motor.
Frame And Suspension Geometry:
Specifications for steering head bearing adjustment, wheel alignment, and basic chassis setup.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to full engine and component overhauls.
Diagnostic Capabilities:
Detailed troubleshooting guides and symptom-based fault finding.
Rebuild Procedures:
Step-by-step instructions for rebuilding major components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, dependent on original scan quality.
Print Quality
Printability:
Printable, user can print entire manual or specific sections.
Binding Type
Binding Type:
N/A (Digital File)
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-twin
Displacement:
249 cc (248cc actual)
Bore X Stroke:
49.0 mm x 66.0 mm
Compression Ratio:
21.2:1 (Note: This appears unusually high, likely a typo in product description or common misconception. Typical would be around 9.0-10.0:1. Actual manual would confirm.)
Cooling System:
Air-cooled
Valves Per Cylinder:
2
Valve Clearance Intake:
0.08 - 0.13 mm (0.003 - 0.005 in)
Valve Clearance Exhaust:
0.13 - 0.18 mm (0.005 - 0.007 in)
Performance
Horsepower:
Approx. 16-21 HP (varies by market and specific year)
Torque:
Approx. 19-20 Nm (varies by market and specific year)
Fuel System
Carburetion:
Dual Mikuni carburetors (e.g., VM24SC or similar)
Fuel Type:
Unleaded gasoline
Oil Capacity
Engine Oil Capacity:
Approx. 1.4 L (1.5 US qt) without filter change; Approx. 1.6 L (1.7 US qt) with filter change. (Refer to manual for exact capacity).
Oil Type
Recommended Oil Viscosity:
SAE 10W-40 or 10W-30 motorcycle oil, meeting API SE or SF classification or higher.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmissions:
N/A (Standard for this model)
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2185 mm (86.0 in)
Width:
Approx. 735 mm (28.9 in)
Height:
Approx. 1135 mm (44.7 in)
Wheelbase:
Approx. 1490 mm (58.7 in)
Weights
Dry Weight:
Approx. 147 kg (324 lbs)
Wet Weight:
Approx. 159 kg (350 lbs)
Fuel Capacity
Fuel Tank Capacity:
12.0 L (3.2 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety is assessed through various standards and design features, not standardized crash ratings like cars).
Active Features
Active Safety Features:
Responsive braking system, balanced chassis for stability.
Passive Features
Passive Safety Features:
Durable frame construction, rider ergonomics designed for control.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation: speedometer, odometer, gear indicator, neutral light, turn signal indicators, high beam indicator).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km (2,000-3,000 miles) or 6 months, whichever comes first. (Refer to manual for precise interval).
Spark Plug Replacement Interval:
Every 10,000-15,000 km (6,000-9,000 miles). (Refer to manual for precise interval).
Air Filter Cleaning Interval:
Every 5,000-10,000 km (3,000-6,000 miles). (Refer to manual for precise interval).
Brake Fluid Replacement Interval:
Every 2 years or as needed based on fluid condition. (Refer to manual for precise interval).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Fork Oil Type:
Yamaha Suspension Oil 10W or equivalent SAE 10W fork oil.
Final Drive Oil Type:
Gear oil SAE 80 or 90, API GL-4. (Refer to manual for exact specification and capacity).
Known Issues
Common Issues:
Carburetor gumming if not run regularly, potential wear on valve stem seals leading to oil consumption, aging electrical connectors causing intermittent issues, clutch wear over time.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle History:
Yamaha Motor Company, established in 1955, has a rich history in motorcycle manufacturing, known for innovation, performance, and reliability across various genres from sportbikes to cruisers.
Model Evolution
Virago Lineage:
The Virago line was Yamaha's entry into the V-twin cruiser market, offering stylish styling with accessible performance. The XV250 Virago 250 served as an entry-level cruiser.
Production
Production Period:
The XV250 Virago was produced for an extended period, with the range covered by this manual spanning 1989-2005.
🏆 Awards & Recognition
Recognitions
Model Awards:
While specific major awards for the XV250 Virago are not widely publicized, it was a popular and well-regarded entry-level cruiser in its segment, appreciated for its styling and ease of use.
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