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2004-2008 Yamaha YFM400 Kodiak YFM350 Bruin ATV Repair PDF

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🏷️ Basic Information Identification Make: Yamaha Model: YFM350 Bruin Generation Covered Years: 2004-2008 Codes Chassis Codes: YFM400: KODIAK 4X4; YFM350: BRUIN 4X2 👋 Introduction Market Position Category: All-terrain vehicles (ATVs) Target Audience: Yamaha ATV owners, DIY mechanics, service technicians Competitive Analysis Competitors: Honda (FourTrax, Rancher), Suzuki (KingQuad), Polaris (Sportsman), Kawasaki (Bayou, Brute Force) Key Features Manual Benefit 1: Provides OEM-level accuracy for repairs and maintenance. Manual Benefit 2: Enables owners to perform complex repairs, saving on service costs. Manual Benefit 3: Digital format offers convenient access and prevents damage to physical manuals. Manual Benefit 4: Lifetime protection policy for lost or damaged downloads. 📋 Manual Details Coverage Areas Models Covered: 2004-2008 Yamaha YFM350 Bruin 4x2 ATV, 2004-2008 Yamaha YFM400 Kodiak 4x4 ATV Page Count Estimated Page Count: Typically 300-500+ pages per model (specific count not provided, but typical for OEM service manuals) Manual Type Type: OEM Factory Service/Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, specifications, tuning, lubrication, cooling system Transmission: Clutch, gearbox, drive chain, sprockets, lubrication, maintenance Fuel System: Carburetor service, fuel pump, fuel lines, filters, specifications Electrical System: Ignition, starting system, charging system, lighting, wiring diagrams, troubleshooting Suspension: Front and rear shocks, forks, linkages, maintenance, adjustments Steering System: Handlebars, steering stem, tie rods, adjustments, troubleshooting Brakes: Hydraulic brake systems, caliper service, master cylinder, fluid specifications, bleeding procedures Bodywork Chassis: Frame, body panels, plastics, seat, fenders, removal, installation Exhaust Intake: Muffler, exhaust pipe, air filter, intake system maintenance Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment, lubrication points Engine Overhaul: Piston, cylinder, valve train, crankshaft, seals, gaskets, complete rebuild procedures Transmission Repair: Gearbox disassembly, reassembly, clutch inspection and replacement Electrical Troubleshooting: Diagnostic procedures, component testing, wiring harness repair, battery service Suspension Repair: Shock absorber servicing, fork seal replacement, general suspension component repair Brake System Service: Brake pad replacement, caliper servicing, bleeding, fluid replacement Carburetor Tuning: Adjustment, cleaning, rebuilding, jetting specifications Troubleshooting Guides: Systematic approaches to diagnose and resolve common and complex issues Technical Depth Depth: Comprehensive factory-level repair and maintenance information Detail Level: Step-by-step instructions, detailed diagrams, torque specifications, special tool requirements 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text within the PDF for easy information retrieval Print Quality Quality: High-resolution digital reproduction of original factory manual content Binding Type Binding: Not applicable (downloadable PDF) Paper Type Paper Type: Not applicable (downloadable PDF) Usability Usability Features: Printable pages, accessible on multiple devices (smartphones, tablets, computers) ⚙️ Engine Specifications Primary Engine Yfm400 Engine Type: 4-stroke, SOHC, 4-valve Displacement: 348cc (for YFM400 Kodiak, often referred to as 400cc class) Primary Engine Yfm350 Engine Type: 4-stroke, SOHC, 4-valve Displacement: 348cc (for YFM350 Bruin, shares engine with YFM400 in this generation) Performance Bore X Stroke Yfm400 Yfm350: 83.0 mm x 64.5 mm Compression Ratio Yfm400 Yfm350: 9.2:1 Horsepower Estimate Yfm400 Yfm350: Approximately 20-23 HP (specific figures vary by year and tuning, but indicative) Torque Estimate Yfm400 Yfm350: Typically around 20-22 lb-ft Fuel System Carburetor Yfm400 Yfm350: Mikuni BSR33/BD-1 (Single Carburetor) Fuel Type: Unleaded gasoline (87 octane or higher recommended) Fuel Tank Capacity Yfm400 Yfm350: Approximately 3.8 US gal (14.5 L) Lubrication Oil Type Yfm400 Yfm350: Yamalube 4G 10W-40 (or equivalent API SG or higher, SAE 10W-40) Oil Capacity Yfm400 Yfm350: Approximately 2.04 US qt (1.9 L) with filter change Cooling System Type: Liquid-cooled Coolant Type: Yamaha-specific coolant (or equivalent 50/50 mix of ethylene glycol and de-ionized water) 🔧 Transmission Standard Type: Automatic (Yamaha Ultramatic® Transmission) Drive System Yfm400: On-Command® 4WD, shaft drive Drive System Yfm350: 2WD, shaft drive Features Gear Selection: High/Low range, Neutral, Reverse Clutch Type: Wet, multi-disc automatic centrifugal clutch Fluid Specifications Transmission Fluid Type: Yamalube 4G 10W-40 or equivalent API SG or higher, SAE 10W-40 📐 Dimensions Exterior Yfm400 Length: Approx. 77.4 inches (1965 mm) Width: Approx. 43.7 inches (1109 mm) Height: Approx. 45.1 inches (1145 mm) Exterior Yfm350 Length: Approx. 76.2 inches (1935 mm) Width: Approx. 41.3 inches (1049 mm) Height: Approx. 44.5 inches (1130 mm) Weights Yfm400 Dry Weight: Approx. 556 lbs (252 kg) Ground Clearance: Approx. 10.2 inches (260 mm) Weights Yfm350 Dry Weight: Approx. 503 lbs (228 kg) Ground Clearance: Approx. 8.7 inches (220 mm) Cargo Front Rack Capacity Yfm400: Approx. 121 lbs (55 kg) Rear Rack Capacity Yfm400: Approx. 264 lbs (120 kg) Front Rack Capacity Yfm350: Approx. 88 lbs (40 kg) Rear Rack Capacity Yfm350: Approx. 176 lbs (80 kg) Towing Towing Capacity Yfm400: Approx. 1,124 lbs (510 kg) Towing Capacity Yfm350: Approx. 794 lbs (360 kg) Wheels Tires Front Tire Size Yfm400: AT25x8-12 Rear Tire Size Yfm400: AT25x10-12 Front Tire Size Yfm350: AT25x8-12 Rear Tire Size Yfm350: AT25x10-12 🛡️ Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA 1-2006 and B71.1-2003 requirements for ATVs. Active Features Drive System Yfm400: On-Command® 4WD with automatic engagement for...
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Tipo: Atv
Fabricante:
Sku: 51246
Coleções: ALL ATV Powersports

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2004-2008 Yamaha YFM400 Kodiak YFM350 Bruin ATV Repair PDF
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM350 Bruin
Generation
Covered Years:
2004-2008
Codes
Chassis Codes:
YFM400: KODIAK 4X4; YFM350: BRUIN 4X2
👋 Introduction
Market Position
Category:
All-terrain vehicles (ATVs)
Target Audience:
Yamaha ATV owners, DIY mechanics, service technicians
Competitive Analysis
Competitors:
Honda (FourTrax, Rancher), Suzuki (KingQuad), Polaris (Sportsman), Kawasaki (Bayou, Brute Force)
Key Features
Manual Benefit 1:
Provides OEM-level accuracy for repairs and maintenance.
Manual Benefit 2:
Enables owners to perform complex repairs, saving on service costs.
Manual Benefit 3:
Digital format offers convenient access and prevents damage to physical manuals.
Manual Benefit 4:
Lifetime protection policy for lost or damaged downloads.
📋 Manual Details
Coverage Areas
Models Covered:
2004-2008 Yamaha YFM350 Bruin 4x2 ATV, 2004-2008 Yamaha YFM400 Kodiak 4x4 ATV
Page Count
Estimated Page Count:
Typically 300-500+ pages per model (specific count not provided, but typical for OEM service manuals)
Manual Type
Type:
OEM Factory Service/Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, specifications, tuning, lubrication, cooling system
Transmission:
Clutch, gearbox, drive chain, sprockets, lubrication, maintenance
Fuel System:
Carburetor service, fuel pump, fuel lines, filters, specifications
Electrical System:
Ignition, starting system, charging system, lighting, wiring diagrams, troubleshooting
Suspension:
Front and rear shocks, forks, linkages, maintenance, adjustments
Steering System:
Handlebars, steering stem, tie rods, adjustments, troubleshooting
Brakes:
Hydraulic brake systems, caliper service, master cylinder, fluid specifications, bleeding procedures
Bodywork Chassis:
Frame, body panels, plastics, seat, fenders, removal, installation
Exhaust Intake:
Muffler, exhaust pipe, air filter, intake system maintenance
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, chain adjustment, lubrication points
Engine Overhaul:
Piston, cylinder, valve train, crankshaft, seals, gaskets, complete rebuild procedures
Transmission Repair:
Gearbox disassembly, reassembly, clutch inspection and replacement
Electrical Troubleshooting:
Diagnostic procedures, component testing, wiring harness repair, battery service
Suspension Repair:
Shock absorber servicing, fork seal replacement, general suspension component repair
Brake System Service:
Brake pad replacement, caliper servicing, bleeding, fluid replacement
Carburetor Tuning:
Adjustment, cleaning, rebuilding, jetting specifications
Troubleshooting Guides:
Systematic approaches to diagnose and resolve common and complex issues
Technical Depth
Depth:
Comprehensive factory-level repair and maintenance information
Detail Level:
Step-by-step instructions, detailed diagrams, torque specifications, special tool requirements
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within the PDF for easy information retrieval
Print Quality
Quality:
High-resolution digital reproduction of original factory manual content
Binding Type
Binding:
Not applicable (downloadable PDF)
Paper Type
Paper Type:
Not applicable (downloadable PDF)
Usability
Usability Features:
Printable pages, accessible on multiple devices (smartphones, tablets, computers)
⚙️ Engine Specifications
Primary Engine Yfm400
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
348cc (for YFM400 Kodiak, often referred to as 400cc class)
Primary Engine Yfm350
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
348cc (for YFM350 Bruin, shares engine with YFM400 in this generation)
Performance
Bore X Stroke Yfm400 Yfm350:
83.0 mm x 64.5 mm
Compression Ratio Yfm400 Yfm350:
9.2:1
Horsepower Estimate Yfm400 Yfm350:
Approximately 20-23 HP (specific figures vary by year and tuning, but indicative)
Torque Estimate Yfm400 Yfm350:
Typically around 20-22 lb-ft
Fuel System
Carburetor Yfm400 Yfm350:
Mikuni BSR33/BD-1 (Single Carburetor)
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Fuel Tank Capacity Yfm400 Yfm350:
Approximately 3.8 US gal (14.5 L)
Lubrication
Oil Type Yfm400 Yfm350:
Yamalube 4G 10W-40 (or equivalent API SG or higher, SAE 10W-40)
Oil Capacity Yfm400 Yfm350:
Approximately 2.04 US qt (1.9 L) with filter change
Cooling System
Type:
Liquid-cooled
Coolant Type:
Yamaha-specific coolant (or equivalent 50/50 mix of ethylene glycol and de-ionized water)
🔧 Transmission
Standard
Type:
Automatic (Yamaha Ultramatic® Transmission)
Drive System Yfm400:
On-Command® 4WD, shaft drive
Drive System Yfm350:
2WD, shaft drive
Features
Gear Selection:
High/Low range, Neutral, Reverse
Clutch Type:
Wet, multi-disc automatic centrifugal clutch
Fluid Specifications
Transmission Fluid Type:
Yamalube 4G 10W-40 or equivalent API SG or higher, SAE 10W-40
📐 Dimensions
Exterior Yfm400
Length:
Approx. 77.4 inches (1965 mm)
Width:
Approx. 43.7 inches (1109 mm)
Height:
Approx. 45.1 inches (1145 mm)
Exterior Yfm350
Length:
Approx. 76.2 inches (1935 mm)
Width:
Approx. 41.3 inches (1049 mm)
Height:
Approx. 44.5 inches (1130 mm)
Weights Yfm400
Dry Weight:
Approx. 556 lbs (252 kg)
Ground Clearance:
Approx. 10.2 inches (260 mm)
Weights Yfm350
Dry Weight:
Approx. 503 lbs (228 kg)
Ground Clearance:
Approx. 8.7 inches (220 mm)
Cargo
Front Rack Capacity Yfm400:
Approx. 121 lbs (55 kg)
Rear Rack Capacity Yfm400:
Approx. 264 lbs (120 kg)
Front Rack Capacity Yfm350:
Approx. 88 lbs (40 kg)
Rear Rack Capacity Yfm350:
Approx. 176 lbs (80 kg)
Towing
Towing Capacity Yfm400:
Approx. 1,124 lbs (510 kg)
Towing Capacity Yfm350:
Approx. 794 lbs (360 kg)
Wheels Tires
Front Tire Size Yfm400:
AT25x8-12
Rear Tire Size Yfm400:
AT25x10-12
Front Tire Size Yfm350:
AT25x8-12
Rear Tire Size Yfm350:
AT25x10-12
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA 1-2006 and B71.1-2003 requirements for ATVs.
Active Features
Drive System Yfm400:
On-Command® 4WD with automatic engagement for optimal traction.
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Passive Features
Handlebars:
Damped handlebars to reduce vibration and rider fatigue.
Seat:
Comfortable, ergonomic seat for better rider control and stability.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable. These are utility ATVs focused on performance and function.
Driver Assistance
Drive Modes Yfm400:
On-Command® 2WD/4WD system provides on-the-fly engagement for traction.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months.
Oil Filter Replacement:
Every 1,000 km (600 miles) or 6 months (concurrent with oil change).
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months; replace as needed.
Spark Plug Inspection:
Every 1,000 km (600 miles) or 6 months.
Final Drive Oil Change:
Every 2,000 km (1,200 miles) or 12 months.
Fluid Specifications
Engine Oil:
Yamalube 4G 10W-40 API SG or higher
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Coolant:
50/50 mix of ethylene glycol and de-ionized water
Known Issues
Carburetor Fouling:
Can occur with infrequent use or poor fuel quality, requiring cleaning and adjustment.
Drive Belt Wear:
While shaft drive, the Ultramatic transmission belt requires periodic inspection and potential replacement based on mileage and usage.
Cv Boot Tears:
Common on ATVs, requiring inspection and replacement to prevent joint damage.
Electrical Connections:
Corrosion can develop on connectors, especially in wet or dirty environments, leading to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for innovation and quality in powersports.
Model Evolution Kodiak
Kodiak Line:
The Kodiak line has been a staple in Yamaha's ATV lineup, emphasizing rugged utility and reliability.
Model Evolution Bruin
Bruin Line:
The Bruin was positioned as a user-friendly, versatile ATV often favored for recreational and light-duty work.
Production
Production Era:
These models represent Yamaha's mid-2000s ATV offerings, building on proven technologies.
Manufacturing Origin:
Typically manufactured in Japan or North America by Yamaha.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha ATVs from this era are generally well-regarded for their durability, reliability, and performance in their class.
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